• Title/Summary/Keyword: Compressor Casing

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Effects of the Inlet Boundary Layer Thickness on the Loss Mechanism in an Axial Compressor (입구 경계층 두께가 축류 압축기 손실에 미치는 영향)

  • Choi, Minsuk;Baek, Jehyun
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.419-426
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    • 2004
  • A three-dimensional computation was conducted to understand effects of the inlet boundary layer thickness on the loss mechanism in a low-speed axial compressor operating at the design condition(${\phi}=85\%$) and near stall condition(${\phi}=65\%$). At the design condition, the flow phenomena such as the tip leakage flow and hub comer stall are similar independent of the inlet boundary layer thickness. However, when the axial compressor is operating at the near stall condition, the large separation on the suction surface near the casing is induced by the tip leakage flow and the boundary layer on the blade for thin inlet boundary layer but the hub corner stall is enlarged for thick inlet boundary layer. These differences of internal flows induced by change of the boundary layer thickness on the casing and hub enable loss distributions of total pressure to be altered. When the axial compressor has thin inlet boundary layer, the total pressure loss is increased at regions near both casing and tip but decreased in the core flow region. In order to analyze effects of inlet boundary layer thickness on total loss in detail, using Denton's loss models, total loss is scrutinized through three major loss categories in a subsonic axial compressor such as profile loss, tip leakage loss and endwall loss.

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Investigation of the Thermo-mechanical Crack Initiation of the Gas Turbine Casing Using Finite Element Analysis (유한요소해석을 이용한 가스터빈 케이싱 열피로 균열발생 해석)

  • Kang, M.S.;Yun, W.N.;Kim, J.S.
    • Journal of Power System Engineering
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    • v.13 no.5
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    • pp.52-58
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    • 2009
  • A gas turbine consists of an upstream compressor and a downstream turbine with a combustion chamber, and also the compressor and the turbine are generally coupled using a single shaft. Many casing bolts are used to assemble two horizontally separated casings, the gas turbine casing and the compressor casing, in both of axial and vertical directions. Because drilled holes for casing bolts in vertical direction are often too close to drilled holes for casing bolts in axial direction, one can observe cracks in the area frequently during operations of a gas turbine. In this study of the root cause analysis for the cracking initiating from the drilled holes of the casings of a gas turbine, the finite element analysis(FEA) was applied to evaluate the thermal and mechanical characteristics of the casings. By applying the field operation data recorded from combined cycle power plants for FEA, thermal and thermo-mechanical characteristics of a gas turbine are analyzed. The crack is initiated at the geometrical weak point, but it is found that the maximum stress is relieved when the same type of cracks is introduced on purpose during FEA. So, it is verified that the local fracture could be delayed by machining the same type of defects near the hole for casing flange bolts of the gas turbine, where the crack is initiated.

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Noise Diagram of an Automotive Turbo Charger and Its Applications (차량용 터보차져의 소음도표 작성 및 응용)

  • Lee, Hyeong-Il
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.5
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    • pp.502-509
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    • 2010
  • A test facility which can simultaneously measure turbocharger operating condition variables and vibro-acoustic emission in the situations that are quite similar to real internal combustion engine operating conditions has been introduced. Using this facility, a new method sweeping from full open throttle to deep surge region along constant speed curves can be utilized instead of the stationary method that has been traditionally used to obtain turbocharger compressor maps. Data covering an extensive range of the compressor performance map have been collected and analyzed. An experimental study is performed to define a noise diagram that correlates vibro-acoustic measurements to aerothermodynamic operating conditions. An instrumentation set in the facility allows the automatic definition of the operating point on the turbine and compressor map of the turbocharger. Also, radiated sound pressure and casing vibration data corresponding to the point are obtained by a microphone in the vicinity of the compressor casing and an accelerometer on the casing. The major source(s) of noise at specific operating point on the map can be easily identified with these maps. Also, acoustic characteristics of a given turbocharger at the vicinity of the surge as well as in the surge are also defined. Finally, the possibility to define mild surge region of a turbocharger using vibro-acoustic measurements is studied.

A study on the vaneless diffuser and volute casing design for the improvement of small centrifugal compressors (소형 원심 압축기의 성능 향상을 위한 베인 없는 디퓨저와 볼류트 케이싱의 설계에 관한 연구)

  • Jo, Jae Phil;Paek, Seung Yun;Kim, Sung Don;Ahn, Kyubok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.3722-3730
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    • 2015
  • The performance improvement of a small centrifugal compressor for waste water treatment has been conducted by the design change of vaneless diffuser and volute casing. Existing two compressors use a common impeller, but the width and length of the vaneless diffuser and the cross-sectional shape of the volute casing are different, respectively. Based on the experiment of the existing two compressors and their CFD results, the design of the vaneless diffuser and the volute casing has been changed. It was found that the strength of the interaction among the volute tongues, the vaneless diffusers and the impellers of two existing/one improved compressors, was affected by the cross-sectional area and inlet radial length of the volute casing including system losses' change. The efficiency of the impeller with one existing design was increased as the decrease of the width of the vaneless diffuser, but losses at the diffuser were accumulated. In conclusion, approximately 2.88%p efficiency increase at the design point of the new compressor with the improved design has been confirmed by CFD analysis results.

Effect of Height Variation of Recirculating Casing Treatment on the Performance of a Turbocharger Compressor (재순환케이싱처리 높이변화가 터보차저 압축기의 성능에 미치는 영향)

  • Nguyen, Van Hap;Zhou, Tianjun;Lee, Geun Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.669-675
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    • 2015
  • In this study, we investigate the performance variations of an automotive turbocharger compressor with respect to the height variation of the recirculating casing treatment (RCT). We use three RCT heights, namely 1.2 mm, 1.5 mm, and 1.8 mm. We vary the compressor speed from 90,000 to 150,000 rpm, and the flow rate from 0.015 kg/s to 0.08 kg/s. The calculation results of the total pressure ratio and isentropic efficiency showed good agreement with the performance data provided by the manufacturer within a 0.7 percent error. The results showed that the RCT heights of 1.2 mm, 1.8 mm, and 1.5 mm, in that order, exhibited a more uniform pressure distribution, higher pressure ratio, and wider operational range. As the number of revolutions per minute increased, we obtained typical characteristics of a compressor map having a narrower operational range in the region of higher pressure ratio.

Geometrical Effects of an Active Casing Treatment on Aerodynamic Performance of a Centrifugal Compressor (능동형 케이싱 트리트먼트의 형상 변화가 원심압축기의 공력성능에 미치는 영향)

  • Ma, Sang-Bum;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.5-12
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    • 2016
  • In this study, a parametric study on a cavity as casing treatment of a centrifugal compressor has been conducted using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. Two kinds of cavity were applied at choke and surge conditions, respectively, in this work. Inlet and outlet port widths, angle of outlet port, and length of cavity were chosen as the geometric parameters and investigated to find their effects on the aerodynamic performances such as adiabatic efficiency at design mass flow rate and stall margin of the centrifugal compressor. It was found that the aerodynamic performances of the centrifugal compressor were affected considerably by the four geometric parameters. The adiabatic efficiency was hardly changed by the geometric parameters, excepts for the angle of outlet port. With an increase in the angle of outlet port, the adiabatic efficiency and the stall margin decreased. The stall margin was more sensitive to the outlet port width than to the other geometric parameters. And, with a decrease in the outlet port width, the stall margin increased by 2% compared to that of the reference.

Numerical Investigation of Ring Groove Effect in a Centrifugal Compressor (원심압축기의 링 그루브 효과에 관한 수치해석적 연구)

  • Park, Chi-Yong;Choi, Young-Seok;Lee, Kyoung-Yong;Yoon, Joon-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.2
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    • pp.11-16
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    • 2011
  • This paper presents a numerical study of casing treatments on a centrifugal compressor stage to improve stability and the surge margin. High efficiency, a high pressure ratio, and a wide operating range are required for a high performance centrifugal compressor. In the present study, a ring groove arrangement was applied to the transonic centrifugal compressor. According to the numerical analysis using a commercial code ANSYS-CFX, the unstable phenomena limiting the range of the centrifugal compressors were compared with and without a ring groove. Although the ring groove decreased the efficiency, but increased the operating range by suppressing a flow separation at the leading-edge of the impeller especially near shroud part. Newly designed ring groove arrangement improved the compressor performance and increased the operating range of the compressor.

Unstable Flow in a Vaneless Diffuser of 2-Dimensional Centrifugal Compressor (2차원 원심 압축기의 깃 없는 디퓨저에서의 불안정 유동)

  • Kang, Kyung-Jun;Shin, You-Hwan;Kim, Kwang-Ho;Lee, Yoon-Pyo
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.4
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    • pp.5-11
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    • 2011
  • This study investigated on details of flow characteristics in a vaneless diffuser of a compressor with 2-dimensional impeller at various flow rates. Experiment for a low speed compressor model in a water reservoir was performed to analyze the flow field in the vaneless diffuser and volute casing, which was done by PIV measurement. It was also focused on the periodic flow patterns occurring at low flow rate near unstable operating region of the compressor. At low flow rate condition, the flow visualization clearly shows that the flow energy from impeller is highly accumulated at the compressor exit by the blockage effect of a flow damper and consequently the reverse flow occurs in the diffuser.

Design and Performance Test of 1300RT Centrifugal Compressor for a HFC-134a Turbo-Chiller (HFC-134a용 1300RT급 원심압축기의 설계 및 성능시험)

  • Ko, Kyung-Tae;Choi, Young-Min;Shin, Jeong-Kwan;Kim, Kyung-Hun
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.672-677
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    • 2001
  • This study has been conducted to design the high efficiency centrifugal compressor for a HFC-134a. The 2-stage centrifugal compressor consists of inlet guide vanes, two impellers with splitters, a deswirler, a vaneless diffuser and a volute casing. We have designed the high efficiency centrifugal compressor by applying the repeated design procedure including a meanline design, a 3D geometry generation of 1st and 2nd impellers etc. Also, a fluid dynamic calculation of impellers and deswirler have been conducting using a commercial code STAR-CD.

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Performance Characteristics of a Small-Size Turbo-Compressor with Different Vaned Diffuser Throat Area Ratios (베인 디퓨져 목 형상비 변화에 따른 소형 터보압축기 성능특성 고찰)

  • Kim, H.-S.;Kim, Youn J.
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.120-125
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    • 2001
  • The effects of various vaned diffuser configurations, such as throat area ratios and rectangular and conical cross-section shapes. to the performance of a small-size turbo-compressor are studied. Numerical analyses were carried out for the region of diffuser and casing only. The pressure recovery coefficient was calculated to estimate the performance of the diffuser, and then compared with the measured data. Results show that the shapes and the throat area ratios of the diffuser strongly influence on the performance of a turbo-compressor.

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