• Proceedings of the Korean Society of Marine Engineers Conference
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• 2001.11a
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• pp.71-79
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• 2001

Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel(JISG4081-SUP ,SAE 9254, DIN 50CrV4, ) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.6
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• pp.126-131
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• 1998

The influence of shot peening on the fatigue strength of SCM22 steel is investigated in this work. The shot peening process is applied to the heat treated specimens. Then, basic material properties and residual stresses are evaluated for specimens. Rotate bending and torsional fatigue tests are accomplished to investigate the effects of shot peening on the fatigue strength. experimental results show that the fatigue life was increased tremendously by shot peening. The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2002.10a
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• pp.366-372
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• 2002

Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface deject as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know tile influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG4081-SUP7,SAE 9254, DIN 50CrV4, ) are made. This study shows the outstanding improvement of fatigue properties at tire case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

• Transactions of the Korean Society of Automotive Engineers
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• v.11 no.1
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• pp.185-192
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• 2003

Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to Dow the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, three kinds of spring steel (JISG4081-SUP7, SAE 9254, DON 50CrV4) are made. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) Decreasing the surface roughness (2) Unchanging the surface hardness (3) Increasing the compressive residual stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of hish hardness.

• Transactions of the Korean Society of Automotive Engineers
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• v.18 no.6
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• pp.38-45
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• 2010

Welding structures are designed to endure its expected life. The most important factors are life. Especially on welded structure, fatigue strength is critical. So this study performed a research on Box and T shape weldment specimen to examine the influence of welding type. In this experiment, the results indicate Box shape was available in more than T shape. Fatigue tests were performed to evaluate the fatigue strength of the both as-welded and statically pre-loaded specimens by 3 point bending load. Fatigue life can be improved by using Ultrasonic Impact Treatment(UIT) effect. Ultrasonic Impact Treatment(UIT) is excellent for eliminating the tensile residual stresses and generating compressive residual stresses which elevate fatigue strength of welded structures. Also, this shows that welding part has better fatigue life and welding was performed well. In this study, to evaluate the Ultrasonic Impact Treatment(UIT) effect, for welding structure, the experiment was conducted at various levels of stress range between 100MPa and 500MPa. From the test results, it was indicated that fatigue performance was improving by Ultrasonic Impact Treatment(UIT)

• Journal of Ocean Engineering and Technology
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• v.15 no.3
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• pp.93-99
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• 2001

Recently the steel parts used at automobils are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel (SAE 9254, DIN50CrV4) are used. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from (1) on low stress condition, th 1st stage shot peening is not affected by nonmetallic inclusion under metal.(2) it is possible that the 2nd stage shot peening increases the fatigue life and the high stress but that is affected by nonmetallic inclusion under metal. (3) so far beeasily DIN50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09b
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• pp.756-757
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• 2006

P/M enables the economical production of components for many kinds of gears. Functionally, the sub gear requires high tooth accuracy and bending fatigue strength. The whole tooth profile was sized after sintering to satisfy the gear tooth accuracy specification. The part was redesigned to reduce machining requirements. The required bending fatigue strength was achieved through appropriate material choice and induction of compressive residual stress by shotpeening after carburizing. The P/M sub gear replaced a forged steel gear, satisfied performance requirements, expanded the use of P/M applications and provided over 30% cost reduction.

• Journal of Ocean Engineering and Technology
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• v.25 no.6
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• pp.49-55
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• 2011

In order to analyze feasibility of replacing a conventional 6-mm Ti bar with a 5-mm bar, a series of rotating bending fatigue tests were carried out on Ti-6Al-4V bars by strengthening the fatigue performance using a special technique called UNSM (Ultrasonic Nanocrystal Surface Modification). The results of S-N curves clearly showed that the performance of the 5-mm titanium specimen was similar to that of the 6-mm specimen when the UNSM treatment was applied. The 5-mm treated specimen converged with small scattering band into the linear line of the non-treated 6-mm one. Below the fatigue life of $10^5$ cycles, the UNSM treatment did not show any significant superiority in the bending stress and fatigue life. However, over the fatigue life of $10^5$ cycles, the effect of UNSM was superior for each fatigue life, and the bending stress became longer and higher than that of the untreated one. In the case of 6-mm Ti-bar with UNSM, the fatigue limit was about 592 MPa, and there was fatigue strength increase of about 30.7% at the fatigue life of $10^4$ cycles compared to the untreated 6-mm bar. Therefore, the compressive residual stress made by the UNSM in Ti-6Al-4V increased the fatigue strength by more than 30%.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.3
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• pp.90-96
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• 2001

Experimental investigations were carried out to find the characteristics of grinding of ceramics. Grinding mechanisms of ceramics were inspected through the microscopic examination. It has been found that the specific grinding energy of ceramics is relatively low as compared to that of steels. The specific grinding energy affects the surface roughness and the residual stress of ground surface. the experimental results indicate that the rougher surface finish and higher compressive residual stress are obtained at lower specific grinding energy. The surface roughness and the residual stress of the ground surface have significant effects on the strength of ground piece of ceramics.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.337-342
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• 2000

Experimental investigations were carried out to find the characteristics of grinding of ceramics. Grinding mechanisms of ceramics were inspected through the microscopic examination. It has been found that the specific grinding energy of ceramics is relatively low as compared to that of steels. The specific grinding energy affects the surface roughness and the residual stress of ground surface. The experimental results indicate that the rougher surface finish and higher compressive residual stress are obtained at lower specific grinding energy. The surface roughness and the residual stress of the ground surface have significant effects on the strength of ground piece of ceramics.