• Title/Summary/Keyword: Compressive Stress

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Finite Element Analysis of Warm Peening Process on Spring Steel for Surface Durability Improvement (스프링강 표면 내구수명 향상을 위한 온간 피닝 공정의 유한요소 해석)

  • Lee, Sangwook;Kim, Jaeyeon;Park, Jaiwon;Byeon, Jaiwon
    • Journal of Applied Reliability
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    • v.18 no.1
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    • pp.72-79
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    • 2018
  • Purpose: Numerical and experimental study was performed to evaluate the effect of peening temperature on the residual compressive stress distribution and magnitude of residual compressive stress at the material surface. Methods: A compressive air-propelled warm peening equipment was designed and manufactured for warm peening test. Results: 3D dynamic finite element (FE) model of the warm peening test was proposed and validity of the proposed FE model was verified by comparing the predicted residual stresses with the measured residual stresses in the open literature. Maximum warm peening temperature and a proper peening time were investigated with the proposed FE model. Conclusion: Compressive residual stress increased remarkably with peening temperature increased. But, peening temperature is greater than $350^{\circ}C$, the effect of peening temperature disappeared. Therefore, maximum peening temperature possibly applicable for warm peening industry might be $350^{\circ}C$ and peening time is 45s.

An Experimental Study on the Residual Stress Distribution at Circumferential Welds in Pipes (파이프 원주방향 용접부의 잔류응력분포 특성에 관한 실험적 연구)

  • Namkoong, Jae-Gwan;Hong, Jae-Hak
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.1
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    • pp.41-49
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    • 1991
  • A knowledge of the resdual stress distribution at circumferential weldments can normally increase the accuracy of a fracture assessment in pipe line. In this paper, we present the measurements about the residual stress distributions at three kinds of circumferential butt welded pipes using the holl drilling strain gage method. By this experiment, we have obtined the following characteristics. At the inner surface of the pipe region near the center line of welding is under high tensile residual stress. However, as the distance from the center line of welding increases, the tensile component decreases and finally becomes compressive residual stress at region far away from the center line of welding. The longitudinal residual stress at the outer surface is compressive regardless of the diameter of pipe and the circumferential stress is changed from compressive to tensile as pipe diameter increases. The results also demonstrate that the residual stress is mainly caused by self-restraint bending force in the pipe welding.

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The Effect of Deposition Rate on In-Situ Intrinsic Stress Behavior in Cu and Ag Thin Films (증착 속도 변화에 따른 구리와 은 박막의 실시간 고유응력 거동)

  • Ryu, Sang;Lee, Kyungchun;Ki, Youngman
    • Korean Journal of Metals and Materials
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    • v.46 no.5
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    • pp.283-288
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    • 2008
  • We observed the in-situ stress behavior of Cu and Ag thin films during deposition using a thermal evaporation method. Multi-beam curvature measurement system was used to monitor the evolution of in-situ stress in Cu and Ag thin films on 100 Si(100) substrates. The measured curvature was converted to film stress using Stoney formula. To investigate the effects of the deposition rates on the stress evolution in Cu and Ag thin films, Cu and Ag films were deposited at rates ranging from 0.1 to $3.0{\AA}/s$ for Cu and from 0.5 to $4.0{\AA}/s$ for Ag. Both Cu and Ag films showed a unique three stress stages, such as 'initial compressive', 'a tensile maximum' and followed by 'incremental compressive' stress. For both Cu and Ag films, there is no remarkable effect of deposition rate on the thickness and average stress at the tensile maximum. There is, however, a definite decrease in the incremental compressive stress with increasing deposition rate.

The Influence of External Stress on the Degradation Phenomena of PZT Ceramics (외부응력에 의한 PZT압전세라믹스의 열화현상)

  • Im, Jin-Ho;Lee, Jun-Hyeong;Kim, Jin-Ho;Jo, Sang-Hui
    • Korean Journal of Materials Research
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    • v.4 no.4
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    • pp.439-444
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    • 1994
  • The influence of the direction of applied compressive stress on degradation mechanism ofpoled PZT sample was studied. When compressive stress perpendicular to poling direction was appliedon poled PZT sample, the degradation phenomena was explained by the diffusion of space chargepolarization. On the contrary, compressive stress parallel to poling direction was applied, it wasexplained by the rearrangement of 90" domains. As the grain size increased, the degradation phenomenawas promoted. It is attributed to different internal stress due to difference of grain size. of grain size.

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2-Step Shot Peening Process for the Improvement of Fatigue Crack Growth Properties (균열 특성 개선을 위한 2단 쇼트피닝 가공)

  • Lee, Seoung-Ho;Shim, Dong-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.67-72
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    • 2003
  • In this study, to investigate the effects of 2-step shot peening at the surface of spring steel, crack growth tests are conducted on spring steel and shot peened specimens. And then the residual stresses and fractographs are examined. The crack growth equation that can describe the whole crack growth behavior is used to evaluate the experiment results. The results show that fatigue crack glows slowly in the shot peened specimen than in the unpeened. And in the case of the 2-step shot peened specimen the initial stress intensity factor range and the fracture toughness is higher than the unpeened specimen due to the compressive residual stress. Fractographs show that the compressive residual stress of the surface suppress the fatigue crack opening and consequently slow crack growth rates.

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Effect of Shot-peening on Fatigue Crack Growth (균열진전에 대한 쇼트피닝 효과)

  • SHIM DONG-SUK;LEE SEUNG-HO;LEE MYUNG-HO
    • Journal of Ocean Engineering and Technology
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    • v.18 no.6 s.61
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    • pp.91-95
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    • 2004
  • In this study, to investigate the effects of shot peening on crack growth behavior, crack growth tests are conducted on spring steels and shot peened cracks. The probabilistic crack growth equation, which can represemt the sigmoidal crack growth behavior as recently reported by Kim and Shim, is used to evaluate the experimental results. The results show that fatigue cracks grows slower in the shot peened specimen than in the unpeened and, due to the compressive residual stress occurring on the specimen surface. In the case of the shot peened specimen, the initial stress intensity factor range and the fracture toughness is higher than the non-peened specimen because the compressive residual stress affects crack growth and fracture of the specimen.

An Effect of Shot Velocity of Shot-peening on A Property of Growth Behavior of Fatigue Crack for Spring Steel (스프링강의 피로크랙진전 특성에 미치는 쇼트피닝 투사속도의 영향)

  • Park, Kyoung-Dong;No, Young-Sok
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.341-346
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    • 2002
  • In this study, an effect that compressive residual stress formed by shot-peening the surface of spring steel(JISG SUP-9) at each shot velocity(1800, 2200, 2600, 3000rpm) on the fatigue crack growth property and threshold stress intensity factor, ${\Delta}K_{th}$, was examined. Followings are the result (1) Compressive residual stress on surface of specimen was determined at each -601 MPa(1800rpm), -638 MPa(2200rpm), -587 MPa (2600rpm), -550 MPa(3000rpm) by shot velocity of shot peening and threshold stress intensity factor, ${\Delta}K_{th}$, fatigue crack growth rate, da/dN, on fatigue crack growth is obstructed by the compressive residual stress was determined at each $5.619\;MPa\sqrt{m}$(Un-peening), $8.319\;MPa\sqrt{m}$(1800rpm), $8.797\;MPa\sqrt{m}$(2200rpm), $7.835\;MPa\sqrt{m}$(2600rpm), $7.352\;MPa\sqrt{m}$(3000rpm) (2) Existing compressive residual stress by effect of shot velocity of shot-peening on relation of crack length. a, and number of cycle, N, was 2 times progressed in case of 2200rpm than specimen of Un-peening on fatigue life. And fatigue life was 1.6 times progressed incase of 3000rpm by Over peening. (3) Fatigue life of Material on Paris' law, $da/dN=C({\Delta}K)^m$, that effect of material constant, C, and fatigue crack growth exponent, m, was influenced by effect of. C and m.

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High Deformable Concrete (HDC) element: An experimental and numerical study

  • Kesejini, Yasser Alilou;Bahramifar, Amir;Afshin, Hassan;Tabrizi, Mehrdad Emami
    • Advances in concrete construction
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    • v.11 no.5
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    • pp.357-365
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    • 2021
  • High deformable concrete (HDC) elements have compressive strength rates equal to conventional concrete and have got a high compressive strain at about 20% to 50%. These types of concrete elements as prefabricated parts have an abundance of applications in the construction industry which is the most used in the construction of tunnels in squeezing grounds, tunnel passwords from fault zones or swelling soils as soft supports. HDC elements after reaching to compressive yield stress, in nonlinear behavior have hardening combined with increasing strain and compressive strength. The main aim of this laboratory and numerical research is to construct concrete elements with the above properties so the compressive stress-strain behavior of different concrete elements with four categories of mix designs have been discussed and finally one of them has been defined as HDC element mix design. Furthermore, two columns with and without implementing of HDC elements have been made and stress-strain curves of them have been investigated experimentally. An analysis model is presented for columns using finite element method adopted by ABAQUS. The results obtained from the ABAQUS finite element method are compared with experimental data. The main comparison is made for stress-strain curve. The stress-strain curves from the finite element method agree well with experimental results. The results show that the dimension of the HDC samples is significant in the stress-strain behavior. The use of the element greatly increases energy absorption and ductility.

Compressive Stress Distribution of Concrete for Performance-Based Design Code (성능 중심 설계기준을 위한 콘크리트 압축응력 분포)

  • Lee, Jae-Hoon;Lim, Kang-Sup;Hwang, Do-Kyu
    • Journal of the Korea Concrete Institute
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    • v.23 no.3
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    • pp.365-376
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    • 2011
  • The current Concrete Structural Design Code (2007) prescribe the equivalent rectangular stress block of the ACI 318 Building Code as concrete compressive stress distribution for design of concrete structures. The rectangular stress block may be enough for flexural strength calculation, but realistic stress-strain relationship is required for performance verification at selected limit state in performance-based design. Moreover, the ACI rectangular stress block provides non-conservative flexural strength for high strength concrete columns. Therefore a new stress distribution model is required for development of performance-based design code. This paper proposes a concrete compressive stress-strain distribution model for design and performance verification. The proposed model has a parabolic-rectangular shape, which is adopted by Eurocode 2 and Japanese Code (JSCE). It was developed by investigation of experimental test results conducted by the authors and other researchers. The test results cover high strength concrete as well as normal strength concrete. The stress distribution parameters of the proposed models are compared to those of the ACI 318 Building Code, Eurocode 2, Japanese Code (JSCE) and Canadian Code (CSA) as well as the test results.

A study on the residual stresses in circumferential welds of the pipes (파이프 원주방향 용접부의 잔류응력 연구)

  • 남궁재관;홍재학
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.2
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    • pp.693-702
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    • 1991
  • The existence of residual stress in the circumferential butt welded pipes is one of the most important problems concerning stress corrosion cracking in service. In this paper, the residual stress distributions in three kinds of circumferential butt welded pipes were measured by the hole drilling strain gage method and calculation using finite element method is performed and its results are compared with the experiments. At the inner surface of the pipe region near the center line of welding is under high tensile residual stress. However, as the distance from the center line of welding increases, the tensile component decreases and finally becomes compressive residual stress at region far away from the center line of welding. The longitudinal residual stress at the outer surface is compressive regardless of the diameter of pipe and the circumferential stress is changed rom compressive to tensile as pipe diameter increases. The results also demonstrate that the residual stress is mainly caused by self restraint bending force in the pipe welding.