• Title/Summary/Keyword: Compressed Cold Air

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Ecological Grinding Technology Using Compressed Cold Air and Oil Mist (압축냉각공기와 오일미스트를 이용한 환경친화 연삭가공기술)

  • 이석우;최헌종;허남환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.24-27
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    • 2002
  • The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the finding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below $-25^{\circ}$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air, oil mist spray pressure and oil mist supply direction were done.

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Performance Evaluation of Environmentally Conscious Machining System Using Low Temperature Air System (저온 냉풍시스템을 이용한 환경친화적 가공시스템의 성능평가)

  • 배정철;김경중;김경중;강명창;김정석
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.127-132
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    • 2004
  • In industrially advanced countries, environmentally conscious machining was eagerly studied because of ecological and economical reasons. As the environmental regulations become stricter, the new machining technologies which take environmental aspects into consideration are being developed. Recently the research institutions have established application method for dry, semi-dry, oil-mist and compressed cold air machining. In this paper the performance of new compressed cold air system for environmentally conscious machining is investigated and machinability of dry and new compressed cold air machining is evaluated. A series of tests are carried out by using measuring equipments in condition of dry and compressed cold air machining.

Performance Evaluation of Compressed Cold Air System for Environmentally Conscious Machining (환경친화적 가공을 위한 냉풍시스템의 성능평가)

  • 강명창;김정석;이득우;이승상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1008-1011
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    • 2002
  • In industrially advanced countries, environmentally conscious machining was eagerly studied because of ecological and economical reasons. As the environmental regulations become stricter, new machining technologies which takes environmental aspects into consideration are being developed. Industry and research institutions established applications for dry, semi-dry, oil-mist and compressed cold air machining. This paper investigates the performance of new compressed cold air system for environmentally conscious machining and evaluates machinability of dry and new compressed cold air machining. A series of tests are carried out using measuring equipments under dry and compressed cold air machining.

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Performance Evaluation of Environmentally Conscious Machining using Super Low Temperature-Cold Air System (초저온 냉풍시스템을 이용한 환경친화적 가공의 성능평가)

  • Bae, J.C.;Lee, S.S.;Kang, M.C.;Kim, J.S.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.48-54
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    • 2002
  • In industrially advanced countries, environmentally conscious machining was eagerly studied because of ecological and economical reasons. As the environmental regulations become stricter, new machining technologies which take environmental aspects into consideration are being developed Industry and research institutions established applications for dry, semi-dry, oil-mist and compressed cold air machining. This paper investigates the performance of new compressed cold air system for environmentally conscious machining and evaluates machinability of dry and new compressed cold air machining. A series of tests are carried out using measuring eqipments under dry and compressed cold air machining.

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Development of Low Pollution Grinding Technology using Mist (Mist를 이용한 저공해 연삭 가공기술 개발)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.793-797
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    • 2000
  • The environmental problems by using coolant demanded the new cooling methods. As one of them the studies on the dry grinding with compressed cold air have been done. The cooling method using compressed cold air was effdve thmugh going down the temperature of compressed air supplied below $-25^{\circ}C$ and inneasing the amount of mmpresd cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using MQL(Minimum Quantity Lubrication) or mist newly were suggested. These two methods can satisfy both cooling effect and lubrication with only small amount of coolant, also has the benefit in the point of decreasing the envimnmental pollution. This paper focused on analyzing the grindmg characteristics of the cooling method using mid. The generated heat and grinding force of the cooling method using mist were compared with them of coolant and compressed cold air. And them grinding test according to the temperature of compressed cold air, mist spray amount and mist supply direction were done.

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A Study on the Grinding Characteristics according to Oil Mist Supply Method (오일 미스트 분사 방법에 따른 연삭특성)

  • 허남환;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.254-257
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    • 2002
  • As the large Coolant amount used of a machine holds mass serious trouble recently, an environment pollution is increased, and a machine is conquering large specific gravity in an empty cost plane. It is the stage that must reexamine the parts washing that processing is later with this current way or a problem of a liquid waste treatment back. The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the grinding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below -$25^{\circ}C$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air and oil mist supply direction were done.

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Analysis of Cooling Effect Using Compressed Cold Air in Turing Process (압축냉각공기를 이용한 선삭가공시 냉각효과 해석)

  • Kwak, Seung-Yong;Kim, Dong-Kil;Lee, Jong-Hang;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1007-1013
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    • 2003
  • As environmental restriction kas continuously become more strict, machining technology has emphasized on development of environment-friendly technology. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment. In this study, compressed cold air was used as a replacement for conventional cutting fluids. The cooling effect on cutting tool was analyzed using the finite element method and the computational fluid dynamics. This study focused on the temperature simulation of cutting tool by real flow analysis of cold air. The maximum flow rate and the minimum temperature of compressed cold air are 300ι/min and -30$^{\circ}C$ respectively. To compare the simulation and experimental results, inner temperature of the cutting tool was measured with the thermocouple embedded in the insert. The results show that the analysis of cutting temperature using FEM and CFD is resonable, and the replacement of cutting fluid with cold air is available.

A Comparison of the Cooling Effects for the Compressed Cold Air and Coolant on the Cylindrical Grinding with WA Wheel (WA 숫돌을 이용한 원통 연삭 시 압축냉각공기와 연삭유의 냉각효과에 관한 연구)

  • Lee, Seok-Woo;Choi, Hon-Zong;Jeong, Hae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.155-161
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    • 2000
  • Recently, environmental pollution has become a big problem in industry and many researches have been done in order to preserve the environment. In the grinding process, the coolant has great influence on environment. It contains several chemicals(sulfur, phosphorus and chlorine) to improve the grinding efficiency. If these additives go into the workplace atmosphere, it is harmful for workers. It can also cause the environment pollution. Because of these reasons many studies have been done to minimize the amount of coolant. However the small amount of coolant can cause the thermal defect on the ground surface layer. This study forced the effects of the compressed cold air when the spindle shaft materials(SCM4 & SCM21) were cylindrical ground with WA wheel. The compressed cold air was used as the coolant and grinding performance was compared with that of the conventional grinding fluids(emulsion). Many experiments were carried out with these two cooling materials. The surface roughness, residual stress, and roundness were measured for the cylindrical grinding. The test results showed that the compressed cold air was very useful as the cooling materials for grinding process. It was also efficient to minimize the thermal defects of workpiece and could also play a role in solving environmental pollution.

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Improvement of Position Tacking Performance of Magnetostrictive Actuator Using Compressed Air Cooling (압축 공기 냉각을 이용한 자기 변형 액추에이터의 위치 추종 성능 향상)

  • Kwak, Yong-Kil;Hwang, Jin-Dong;Kim, Churl-Min;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.51-56
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    • 2007
  • Precision positioning system with magnetostrictive actuator(MA) has widely used in manufacturing devices to control the positioning accuracy to meet the high load and stroke requirements. It has many advantage in comparison with piezoelectric actuator; high force, high strain, high efficient etc. But, the performance of Terfenol-D, the commercially available magnetostrictive material, is highly dependent on the prestress, magnetic field intensity and temperature. This paper present an experimental investigation of the temperature effect on displacement characteristics of magnetostrictive actuator. In this paper, compressed cold air is proposed to improve of positioning accuracy of magnetostrictive actuator. The compressed cold air cooling system has good cooling effect Experimental results confirming the effectiveness of the proposed cooling system as high precision positioning system are also has presented in this paper.