• Title/Summary/Keyword: Compost mixer

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A Study on the properties of mushroom compost produced by different methods for the development of a self-propelled compost turner (자주식(自走式)퇴비교반기 개발을 위한 제조방법별 양송이 퇴비배지의 특성에 관한 연구)

  • Yu, Byeong-Kee;Lee, Sung-Hyeon;Lee, Chan-Jung;Kim, Yeong-Ho
    • Journal of Mushroom
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    • v.15 no.3
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    • pp.150-154
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    • 2017
  • A self-propelled turner was developed to produce mushroom compost at low costs and high efficiency, and the uniformity of compost produced by an excavator, compost mixer, and self-propelled turner was compared. The material of the compost was mixed with rice straw and chicken manure at a dry weight ratio of 3:1. After the final turning, internal temperature distribution, water content of the compost pile, ash ratio, and uniformity of the compost pile were examined. After the compost was completed, the water content was $69.9{\pm}0.54%$, $72.1{\pm}0.15%$, and $74.5{\pm}0.82%$, respectively. The length of rice straw was $47.5{\pm}15.4cm$, $24.9{\pm}10.1cm$, and $31.0{\pm}10.6cm$, respectively. The ash content in the dry weight of each compost was $25.0{\pm}6.2%$, $33.6{\pm}4.2%$, and $28.2{\pm}1.1%$, respectively. The deviation in the length of rice straw was affected by the linear velocity of the spinner in the compost mixer and the self-propelled turner, which were 21.5 m/sec and 9 m/sec, respectively. As a result, the most uniform mushroom compost was produced by the self-propelled turner.

Development of a Tractor Attached TMR Mixer (I) - Design of a TMR mixer and its performance test (트랙터 견인형 TMR 배합기의 개발 (I) - TMR 배합기의 설계 및 성능시험)

  • Park, K. K.;Koo, Y. M.;Kim, H. J.;Seo, S. H.;Jang, C.;Lee, J. S.;Woo, J. K.
    • Journal of Biosystems Engineering
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    • v.25 no.3
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    • pp.203-212
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    • 2000
  • One of the obstructing factors against managing large-scaled dairy farm in Korea has been heavy labor requirement for feeding dairy cows. A tractor attached TMR mixer was developed to reduce the cost and to provide economic benefit in this research. The TMR mixer was designed to have a feeding capacity of 35 heads at a batch with various functioning systems of paddle type mixer, cutter and grinder, delivery conveyor, weighing console, power transmission train, and mounting trailer. The maximum power required during the mixing operarion was 26.3 kw(P.T.O), readily available from 32kw-rated tractors, which had been widely used in Korea. Low coefficient of variation(14.0%) revealed an uniform mixing performance of the mixer. The mixer can also be used in compost mixing as well as concentrates and roughage.

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Quality Characteristics of Livestock Faeces Composts Commercially Produced in Gyeonggi Province in 2008

  • Kang, C.S.;Roh, A.S.;Kim, S.K.
    • Korean Journal of Organic Agriculture
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    • v.19 no.spc
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    • pp.186-189
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    • 2011
  • By surveying the 70 composting plants in Gyeonggi Province, the total commercial production of livestock faeces composts (LFCs) in 2008 was estimated to be about 480,000 Mg year-1 and they were manufactured mainly by using both mechanical mixer and bottom air blower. LFCs were composed mainly of chicken faeces 29.2%, pig+chicken faeces 23.1%, pig faeces 20.0%, livestock faeces+oil cake 12.3%, pig+chicken+cattle faeces 10.8% and pig+cattle faeces 4.6%. On the basis of the current official standard which was revised on March 2010, 11 composts out of surveyed 76 ones did not meet the LFCs quality standard (LQS) due to inadequate content of water (5), OM/N (1), NaCl (2) and Zn (3). The OM/N declined by adding chicken faeces and oil cake, while Ca content increased by the addition of chicken faeces and NaCl increased by adding cattle faeces.

Quality Characteristics of Livestock Feces Composts Commercially Produced in Gyeonggi Province in 2008

  • Kang, Chang-Sung;Roh, An-Sung
    • Korean Journal of Soil Science and Fertilizer
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    • v.44 no.2
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    • pp.293-296
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    • 2011
  • This survey was conducted to promote the environment-friendly use and recycling of livestock feces by obtaining information about the current state of livestock feces composts manufactured in Gyeonggi Province. Therefore, some aspects of quality and manufacturing techniques of livestock feces composts (LFCs) were examined especially in relation to the LFCs quality standard (LQS). By surveying the 70 composting plants in Gyeonggi Province, the total commercial production of LFCs in 2008 was estimated to be about $480,000Mg\;year^{-1}$ and they were manufactured mainly by using both mechanical mixer and bottom air blower. LFCs were composed mainly of chicken feces 29.2%, pig+chicken feces 23.1%, pig feces 20.0%, livestock feces+oil cake 12.3%, pig+chicken+cattle feces 10.8% and pig+cattle feces 4.6%. On the basis of the current official standard which was revised on March 2010, 11 composts out of surveyed 76 ones did not meet the LQS due to inadequate content of water (5), OM/N (1), NaCl (2) and Zn (3). The satisfaction rate to LQS by manufacturers was 100% in the composts produced by farmer's cooperative societies, 80.7% by civil factories, and 44.4% by farming guilds, respectively. The OM/N declined by adding chicken feces and oil cake, while Ca content was increased by the addition of chicken feces and NaCl was increased by adding cattle feces.

Application of biofilter for removing malodomus gas generated from compost factory (퇴비화 '공장에서 발생되는악취'를 제거하기 위한 Biofilter의 적용)

  • Kim, Chang-Il;Lee, Jae-Ho;Kim, Dae-Seung;Nam, Sang-Il;Nam, Yi
    • Journal of Korea Soil Environment Society
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    • v.4 no.3
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    • pp.45-56
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    • 1999
  • A biofilter was established to remove the ammonia, which is representative nitrogen-contained malodorous gas. in a compost factory. Removal efficiency of ammonia and hydrogen sulfide also was investigated. A quantity of malodor gas produced in a compost factory was affected greatly by the weather. compost states and working condition of a fertilizing mixer, and the produced gas concentrations doubled by above various parameters. By operating a water scrubbing system for removing water-soluble malodorous gases effectively. we could improve the removal efficiency over three times. We investigated long-term stability of biofilter under continuous gas flow(SV=500h-1) for 100 days. The results showed 30 days of microbial retention time. After the days, deodorization efficiency of biofilter was kept steady state. and the removal efficiency was kept over 95% for ammonia and 97% for hydrogen so]fide. respectively. The electric consumption of the biofilter, which could treat malodorous gas of 100$\textrm{m}^3$/min, applied in the compost factory was evaluated about 80u0day and water consumption was 80~100$\ell$/day. These results concluded that the biofilter is a excellent deodorization technology as well as cost-effective for removing malodorous gas produced in a compost factory.

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Effect of Several Cultivation Condition on Growth of Brachythecium rivulare and Myuroclada maximoviczii (몇 가지 재배조건이 물가양털이끼와 쥐꼬리이끼의 생육에 미치는 영향)

  • Cho, Ju Sung;Lee, Cheol Hee
    • Korean Journal of Plant Resources
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    • v.26 no.1
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    • pp.52-59
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    • 2013
  • This study was carried out to develop the proper cultivation methods of Brachythecium rivulare and Myuroclada maximowiczii which showed high-value for the interior landscaping and potting. Growth of two moss species cultivated in the compost covered with cloth was vigorous compared to that grown in containers only using cloth or compost, and their harvesting processes were easier. The growth and harvest easiness of mosses cultivated in compost were great rather than in bark or peatmoss. Compared to division, the spray of crushed mosses using mixer was effective for both gametophyte generation and their harvesting processes. In addition, the optimum inoculum for each container ($27{\times}17{\times}3cm$) was 2.0 g in B. rivulare and 4.0 g in M. maximowiczii. Overall growth of B. rivulare treated with nutrient solution (N:P:K=20:20:20) was inhibited compared to control, fresh-weight gain was reduced toward the higher concentration. But fresh-weight gain of M. maximowiczii was the highest with $0.25g{\cdot}L^{-1}$ treatment. Therefore, adequate moisture supply, after spraying crushed mosses (2.0 and 4.0 g each) in the compost covered with cloth, were the appropriate cultivation methods for B. rivulare and M. maximowiczii. Nutrient solution treatment with low concentration, during the cultivation period, would be the proper way only for M. maximowiczii.

Development of self-propelled windrow turner for button mushroom compost (양송이버섯 재배용 자주식 배지교반기 개발)

  • Park, Hwan-Jung;Yu, Byeong-Kee;Lee, Sung-Hyeon;Lee, Chan-Jung;Kim, Yeong-Ho
    • Journal of Mushroom
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    • v.16 no.4
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    • pp.250-256
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    • 2018
  • The windrow turner, widely used for outdoor fermentation of mushrooms in Europe, has been improved by using rice straw instead of wheat straw in accordance with Korea's actual situation. It was compared with conventional excavator work, and the results were as follows. Agitation performance was $81m^3/hr$, which was 2.8 times higher than $28.6m^3/hr$ of excavator. As a result of the temperature distribution in the pile at the end of the fermentation stage, it was found that the temperature at the lower part of the pile was $5^{\circ}C$ higher than that of conventional pile. This was more favorable for aerobic fermentation. Meanwhile, ash ratio of prototype ($30.9{\pm}1.1%$) was higher than that of control $28.4{\pm}1.6%$. In the case of prototype turner agitation, the yield of mushroom cultivation was $880kg/66m^2$, that was 22.9% higher than the conventional control yield of $716kg/66m^2$.

Effect of Ground Compostable Household Wastes on a Small Bin Composting (소형용기에 의한 퇴비화에 있어서 퇴비화 가능한 가정 폐기물의 분쇄 효과)

  • Seo, Jeoung-Yoon;Han, Jong-Phil;Hwang, Myun-Hoon
    • Korean Journal of Environmental Agriculture
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    • v.20 no.3
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    • pp.135-142
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    • 2001
  • Compostable household wastes(mainly food wastes), after waste papers and cardboard being removed, were daily fed into small bins and mixed thoroughly while the air was supplied into the bin. Three small bins were employed: in case I, only recycled compost was composted, after being once fed at the beginning of composting, in case II, compostable household wastes(less than 50 mm) torn roughly by the hands with recycled compost, and in case III, compostable household wastes(less than 2 mm) ground by a kitchen mixer for vegetables with recycled compost. The straight-line was maintained between the wet or the dry residual mass of composting mixture versus composting time date(the coefficient of determination $R^2{\geq}0.98$ for the wet and $R^2{\geq}0.90$ for the dry). The decomposition rate of each composted material was estimated during composting. The total weight reduction rate after 30 days was 67.86% and 66.14% for case II and III, respectively. For case II, the daily weight reduction 6.82% and the daily decomposition rate 8.81% with the composting mixture, but the daily weight reduction rate was 56.43% and the daily decomposition rate 19.26% with only compostable household wastes. For case III, the daily reduction rate was 6.93% and the daily decomposition rate 7.70% with the composting mixture, but the daily weight reduction rate was 53.30% and the daily decomposition rate 22.95% with only compostable household wastes. The physicochemical characteristics of composting mixture did not show much difference between case II and III as was expected.

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A Short Composting Method by the Single Phase Composter for the Production of Oyster Mushroom (느타리버섯 배지 제조기를 이용한 배지의 제조 연구)

  • Lee, Ho-Yong;Shin, Chang-Yup;Lee, Young-Keun;Chang, Hwa-Hyoung;Min, Bong-Hee
    • The Korean Journal of Mycology
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    • v.27 no.1 s.88
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    • pp.10-14
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    • 1999
  • A single phase composter was constructed by modifying the conventional mixer of sawdust for the cultivation of oyster mushroom Pleurotus ostreatus. The machine was designed on the basis of 3-phase-1 system which was controlled in prewetting, pasteurization and fermentation processes. In composting 200 kg of straw and cotton waste in the machine, it took 20 minutes in prewetting step and also to hours at $65^{\circ}C$ in pasteurization process. Postfermentation by aerothermophiles was completed by treating the compost at $45^{\circ}C-50^{\circ}C$ for 48 hours which was shorten 24 hours from the conventional method. In the postfermentation at high temperature, forced aeration and/or vigorous mixing process(es) played a great role in the improvement of spawn quality. The growth of mycelium of oyster mushroom was excellent in the culture combinated with 3 parts of surface inoculation and 7 parts of mechanical mixing.

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