• 제목/요약/키워드: Composites material

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금속기복합재료의 바인더 첨가제에 따른 강도 특성 (The Strength Properties of Metal Matrix Composites by Binder Additives)

  • 박원조;허선철
    • 대한기계학회논문집A
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    • 제27권7호
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    • pp.1051-1057
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    • 2003
  • This study is about controlled impurities, which make metal alloys, especially AC4CH alloy that is made by restraining 0.2% Fe and Aluminum to make a matrix material. A metal matrix composite is produced using the squeeze casting method. The first step in the squeeze casting method is to add some organic binder including aluminum borate whisker into the matrix. After the fabrication of a metal matrix composite, each is individually appended to an inanimate binder such as SiO$_2$, Al$_2$O$_3$, and TiO$_2$. Through experiments the mechanical property changes were investigated between the metal matrix composite and AC4CH alloy. This study proves the superiority of the mechanical property of a metal matrix composites over AC4CH according to the previous tests and results that were mentioned above. One excellent property of matrix material composites is the infiltrated TiO$_2$ reinforcement. This material is a good substitute for the existing materials that are used in the development of industries today.

섬유다발의 굴곡도에 따른 유연직물복합재료의 등가탄성계수 예측 (Prediction of Equivalent Elastic Modulus for Flexible Textile Composites according to Waviness Ratio of Fiber Tows)

  • 서영욱;김성준;안석민
    • 항공우주기술
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    • 제9권2호
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    • pp.73-79
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    • 2010
  • 본 연구에서는 비선형 유한요소 해석을 수행하여 굴곡도에 따른 유연직물복합재료의 등가 탄성계수를 예측하였다. 해석은 상용 유한요소 해석 프로그램인 ABAQUS를 사용하여 수행되었다. 해석에서는 섬유다발의 재료적 비선형성과 대변형 시 발생하는 기하학적 비선형성이 고려되었으며, 섬유다발의 대 전단 변형으로 발생하는 기하학적 비선형성을 고려하기 위하여 사용자 부프로그램을 작성하여 이를 ABAQUS내에 삽입하였다. 결과에서는 일축하중 상태에 있는 유연직물복합재료의 응력-변형률 거동을 예측하여 이로부터 계산된 등가탄성계수를 시험결과와 비교하였으며, 다양한 섬유 굴곡도를 갖는 유연직물복합재료에 대한 등가탄성계수를 계산하였다.

금속기복합재료의 바인더 첨가제에 따른 강도 특성 (The Strength Properties of Metal Matrix Composites by Binder Additives)

  • 박원조;이광영;허선철;최용범
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.198-203
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    • 2001
  • This study is about controlled impurities, which make metal alloys, especially AC4CH alloy that is made by restraining 0.2% Fe and Aluminum to make a matrix material. A metal matrix composite is produced using the squeeze casting method. The first step in the squeeze casting method is to add some organic binder including aluminum borate whisker into the matrix. After the fabrication of a metal matrix composite, each is individually appended to an inanimate binder such as $SiO_2,\;Al_2O_3$, and $TiO_2$. Through experiments the mechanical property changes were investigated between the metal matrix composite and AC4CH alloy. This study proves the superiority of the mechanical property of a metal matrix composites over AC4CH according to the previous tests and results that were mentioned above. One excellent property of matrix material composites is the infiltrated $TiO_2$ reinforcement. This material is a good substitute for the existing materials that are used in the development of industries today.

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철골 및 섬유보강 폴리머(FRP) 복합 기둥의 설계강도식에 관한 비교 연구 (A Comparison of Design Strength Equations between Steel and Fiber Reinforced Polymer Composites Columns)

  • 최열;편해완
    • 한국공간구조학회논문집
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    • 제3권3호
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    • pp.85-93
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    • 2003
  • Steel, concrete and their combination materials are the most 6commonly used materials for civil engineering structural systems such as buildings, bridge structures and other structures. Recently, however, fiber reinforced polymer (FRP) composites, a relatively new composite material made of fibers and polymer resins, have been gradually used in structural systems as an alternative structural material. This paper describes a comparison of design strength equations for steel column and FRP composite column based on design philosophies. The safety factors used in allowable stress design (ASD) are relatively higher in FRP structural design than steel structural design. Column critical stress equations of FRP composites column from an experimental study can be represented by Euler elastic buckling equation at the long-range of slenderness, and an exponential form at the short-range of slenderness as defined in Load and Resistance Factor Design (LRFD) of steel column. The column strength of steel and FRP composite columns in large slenderness is independent of material strength, this result verified the elastic buckling equation as derived by Eq. (15) and Eq. (5).

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Effect of Coffee Grounds on Mechanical Behavior of Poly Propylene Composites

  • Vinitsa Chanthavong;M. N. Prabhakar;Dong-Woo Lee;Jung-Il Song
    • Composites Research
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    • 제36권4호
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    • pp.264-269
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    • 2023
  • Spent coffee grounds (SCG) are a ubiquitous byproduct of coffee consumption, representing a significant waste management challenge, as well as an untapped resource for economic development and sustainability. Improper disposal of SCG can result in environmental problems such as methane emissions and leachate production. This study aims to investigate the physicochemical properties of SCG and their potential as a reinforcement material in polypropylene (PP) to fabricate an eco-friendly composite via extrusion and injection molding, with SCG filler ratios ranging from 5-20%. To evaluate the effect of SCG on the morphological and mechanical properties of the bio- composite, thermogravimetric analysis, SEM, tensile, flexural, and impact tests were conducted. The results demonstrated that the addition of SCG lead to a slight increase in brittleness of the composite but did not significantly affect its mechanical properties. Impressively, the presence of a significant organic component in SCG contributed to the enhanced thermal performance of PP/SCG composites. This improvement was evident in terms of increased thermal stability, delayed onset of degradation, and higher maximum degradation temperature as compared to pure PP. These findings suggest that SCG has potential as a filler material for PP composites, with the ability to enhance the material's properties without compromising overall performance.

Preparation and Properties Study of $Cu-MoSi_2$ Composites

  • Yi, Xiaoou;Xiong, Weihao;Li, Jian
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.370-371
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    • 2006
  • The particulate strengthened $Cu-MoSi_2$ composites were prepared by a PM process to develop novel copper based composites with reasonable strength, high thermal conductivity and low thermal expansion coefficient. Microstructure of the composites was investigated by SEM; the tensile strength, elongation, thermal conductivity and thermal expansion coefficient (CTE) of the composites were examined. A comparative analysis of mechanical and thermal properties of various Cu-matrix composites currently in use was given and the strengthening mechanisms for the $Cu-MoSi_2$ composites were discussed.

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Overview of Hydrolysis : A Review Part I- Hydrolysis Mechanism

  • Kim, Kwang-Jea
    • Elastomers and Composites
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    • 제55권2호
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    • pp.128-136
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    • 2020
  • The hydrolysis mechanisms as well as the hydrolysis measurement technique and its practical applications in material manufacturing fields are revised. This chapter, Part 1, elaborates the theoretical aspects of the hydrolysis mechanism. Acid-catalyzed and base-catalyzed hydrolysis mechanisms are reviewed. The quantitative analysis method based on the SIM technique using py-GC-MS is reviewed. Examples of hydrolysis of alkoxysilane in elastomer composites currently used in the industry and hydrolysis of amine in plastic composites are shown. Moreover, Part 2 discusses the mechanical property changes in elastomer and plastic composites after hydrolysis.

고온가압소결한 SiC-ZrB$_2$ 복합체의 기계적, 전기적 특성 (Mechanical and Electrical Properties of Hot-Pressed Silicon Carbide-Zirconium Diboride Composites)

  • 신용덕
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1997년도 춘계학술대회 논문집
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    • pp.135-140
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    • 1997
  • The influences of ZrB$_2$ additions to SiC on microstructural, DDM(Electrical Discharge Machining), mechanical and electrical properties were investigated. composites were prepared by adding 15, 30, 45 vol.% ZrB$_2$particles as a second phase to SiC matrix. SiC-ZrB$_2$ composites obtained by hot pressing for high temperature structural application were fully dense with the relative densities over 99%. The fracture toughness of the composites were increased with the ZrB$_2$contents. In case of composite containing 30vol.% ZrB$_2$, the flexural strength and fracture toughness showed 45% and 60% increase, respectively compared to that of monolithic SiC sample. The electrical resistivities of SiC-ZrB$_2$ composites decreased significantly with the ZrB$_2$ contents. The electrical resistivity of SiC-30vol.% ZrB$_2$ composite showed 6.50$\times$10$^{-4}$ $\Omega$.cm. Cutting velocity of EDM of SiC-ZrB$_2$ composites are directly proportional to duty factor of pulse width. Surface roughness, however, are not all proportional to pulse width. Higher-flexural strength composites show a trend toward smaller crater volumes, leaving a smoother surface; the average surface roughness of the SiC-ZrB$_2$ 15 vol.% composite with the flexural strengthe of 375㎫ was 3.2${\mu}{\textrm}{m}$, whereas the SiC-ZrB$_2$ 30.vol% composite of 457㎫ was 1.35${\mu}{\textrm}{m}$. In the SEM micrographs of the fracture surface of SiC-ZrB$_2$ composites, the SiC-ZrB$_2$ two phases are distinct; the white phase is the ZrB$_2$and the gray phase is the SiC matrix. In the SEM micrographs of the EDM surface, however, these phases are no longer distinct because of thicker recast layer of resolidified-melt-formation droplets present. It is shown that SiC-ZrB$_2$ composites are able to be machined without surface cracking.

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리튬이온배터리 음극활물질 Silicon/Carbon 복합소재의 전기화학적 특성 (Electrochemical Characteristics of Silicon/Carbon Composites for Anode Materials of Lithium Ion Batteries)

  • 박지용;정민지;이종대
    • 공업화학
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    • 제26권1호
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    • pp.80-85
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    • 2015
  • 본 연구에서는 리튬이차전지의 음극활물질인 실리콘/탄소 복합소재를 제조하여 전기화학적 특성을 확인하였다. 실리콘/탄소 합성물은 마그네슘의 열 환원 반응을 통해 SBA-15 (Santa Barbara Amorphous material No. 15)를 제조한 후 페놀 수지의 탄화 과정을 통해 합성하였다. 실리콘/탄소를 음극으로 제조하여 충방전, 사이클, 순환전압전류, 임피던스 테스트를 통해 분석하였다. 실리콘에 코팅된 탄소는 전기 전도도를 향상시켜 Rct값을 235 ohm (silicon)에서 30 ohm (실리콘/탄소)으로 낮추었고 리튬의 탈 삽입 시에 발생하는 실리콘의 팽창을 억제하여 전극을 안정화시키는 효과를 보여주었다. 실리콘/탄소 전극을 사용한 리튬이차전지는 1,348 mAh/g의 용량을 나타내었고 50사이클 동안 76%의 안정성을 보여주었다.

복합재료의 기계적 거동에 염수환경이 미치는 영향에 관한 연구 (Effects of salt water environment on the mechanical behavior of composites)

  • 문진범;김수현;김천곤
    • Composites Research
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    • 제23권1호
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    • pp.44-50
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    • 2010
  • 본 연구에서는 염수 침수 실험과 염수 분무 실험이라는 두 가지의 실험을 위그선의 구조재료로 사용될 3가지 다른 복합재료 시스템에 대해서 해수와의 접촉에 의한 물성저하를재현하기 위해 수행하였다. 140일간 염수환경하에서 노화시킨 후 탄소섬유 복합재료와유리섬유 복합재료의 인장, 압축, 전단 강성과 강도 및 층간 전단 강도를 측정하였다. 기본 물성파의 비교를 통해서 염수환경이 복합재료의 기계적 물성에 미치는 영향이 평가되었다. 실험을 통해 염수 분무환경과 침수 환경의 차이는 거의 영향을 미치지 않음을 확인하였다. 탄소섬유 복합재료의 경우 인장 물성에 적은 손실이 발생한 반면 유리섬유 복합재료에서는 인장물성의 저하률이 탄소섬유 복합재료에 비해서 큼을 확인하였다. 그리고 모재 지배적 물성들의 큰 물성저하가 관찰되었다. 이를 통해, 염수는 복합재료의 섬유와 모재 사이의 계면을 퇴화시키고, 또한 모재 자체 물성과 유리섬유의 물성을 저하시킬 수 있음을 확인하였다.