• Composites Research
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• v.20 no.3
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• pp.17-24
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• 2007

In this study, the failure modes by ballistic impacts were studied both for a neat Kevlar woven fabric and a Kevlar liquid armor impregnated with shear thickening fluid (STF) containing silica particles. These two materials showed quite different failure modes macroscopically in ballistic impacts tests used by Cal.22 FSP and 9mm FMJ bullet. Yarn pull-out for the neat Kevlar woven fabric and yarn fracture occurred partially through all plies from 1st ply to last one for the STF-Kevlar are an important energy absorption mechanisms. The results observed by S.E.M showed commonly fiber damage which are torn skin in the longitudinal fiber direction, fiber split axially and fiber fracture for two materials. The reasons why STF-kevlar liquid armor material exhibits excellent ballistic performance are as follow: firstly the increased friction forces between yarn-yarn and fabric-fabric covered with silica particles and secondary the evolution of shear thickening phenomenmon resulting in suppression of yarn mobility.

• Composites Research
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• v.20 no.3
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• pp.37-42
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• 2007

Tensile residual stress is occurred by difference of coefficients of thermal expansion between fiber and matrix is one of the serious problems in metal matrix composite(MMC). TiNi alloy fiber was used to solve the problem of the tensile residual stress as the reinforced material. TiNi alloy fiber improves the tensile strength of composite with occurring of compressive residual stress in the matrix by its shape memory effect. A hot press method was used to create the optimal fabrication condition for a Shape Memory Alloy(SMA) composite. The bonding effect of the matrix and the reinforcement within the SMA composite by the hot press method was strengthened by cold rolling. In addition, acoustic emission technique was used to quantify the microscopic damage behavior of cold rolled TiNi/A16061 shape memory alloy composite at low temperature. The damage degree for the specimen that underwent thermal shock cycles was also discussed.

• Composites Research
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• v.20 no.5
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• pp.26-33
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• 2007

Pull-out and shear strengths of insert Joints of sandwich structure were investigated by experiment. Specimens were prepared by cocuring of nomex honeycomb core and carbon-epoxy composite face using an adhesive FM73. A total of 75 specimens with 10 different types depending on the core height and density, face thickness, and loading direction were tested. In the test under pull-out loading, although both the core height and density affect the failure loads, the effect of cell density is more serious. Dominant factor fur failure loads of the joints under shear loading is face thickness and the effect of core height is negligible. In the joint with same dimension, failure loads vary depending on the potted area of the core, particularly in the pull-out test.

• Journal of the Korean Wood Science and Technology
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• v.50 no.2
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• pp.93-103
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• 2022

Currently, biofibers are used as a reinforcement in polymer composites for structural elements and construction materials instead of the synthetic fibers which cause environmental problems and are expensive. One of the chemicals with a pH close to neutral that can be potentially used as a modified fiber material is sodium chloride (NaCl). Therefore, this study aims to investigate the characteristics of a composite board made from NaCl-treated kenaf fiber. A completely randomized design method was used with consideration of two factors: the content of NaCl in the treatment solution (1 wt%, 3 wt%, and 5 wt%) and the duration of immersion of fibers in the solution (1 h, 2 h, and 3 h). The NaCl treatment was conducted by soaking the fibers in the solution for different durations. The fibers were then rinsed with water until the pH of the water reached 7 and subsequently dried inside an oven at 80℃ for 6 h. Kenaf fiber and epoxy were mixed manually with the total loading of 20 wt% based on the dry weight of the fiber. Physical and mechanical properties of the fibers were then evaluated based on JIS A 5908 particleboard standards. The results showed that increasing NaCl content in the fiber treatment solution can increase the physical and mechanical properties of the composite board. The properties of fibers treated with 5 wt% NaCl for 3 h were superior with a modulus of elasticity of 2.085 GPa, modulus of rupture of 19.77 MPa, internal bonding of 1.8 MPa, thickness swelling of 3%, and water absorption of 10.9%. The contact angle of untreated kenaf fibers was 104°, which increased to 80° and 73° on treatment with 1 wt% and 5 wt% NaCl for 3 h, respectively.

• Composites Research
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• v.36 no.2
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• pp.108-116
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• 2023

In this paper, kinematic design and multi-body dynamics analysis were conducted to develop a small manipulator platform for automating the maintenance of structures made of composite materials. To design manipulator kinematically, the existing composite repair process was considered. The 3D design was conducted after selecting the basic specifications of manipulator and end-effecter in consideration of the patch lamination process for repair. Then, variables necessary for simulation and control were generated in MATLAB through inverse kinematic analysis. To evaluate the structural stability of platform, multibody dynamics analysis was conducted using Altair Inspire and Optistruct. Based on the simulation conducted in Inspire, multibody dynamics analysis was conducted in Optistruct, and structural stability was verified through the results of maximum displacement and Von-Mises stress over time. To verify the design, manufacturing and controlling of platform were conducted and compared with the simulation. It was confirmed that the actual repair process path and the simulation showed a good agreement.

• Composites Research
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• v.36 no.5
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• pp.329-334
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• 2023

The classical multiscale finite element (FE² ) method involves iterative calculations of micro-boundary value problems for representative volume elements at every integration point in macro scale, making it a computationally time and data storage space. To overcome this, we developed the data-driven multiscale analysis method based on the mean-field homogenization (MFH). Data-driven computational mechanics (DDCM) analysis is a model-free approach that directly utilizes strain-stress datasets. For performing multiscale analysis, we efficiently construct a strain-stress database for the microstructure of composite materials using mean-field homogenization and conduct data-driven computational mechanics simulations based on this database. In this paper, we apply the developed multiscale analysis framework to an example, confirming the results of data-driven computational mechanics simulations considering the microstructure of a hyperelastic composite material. Therefore, the application of data-driven computational mechanics approach in multiscale analysis can be applied to various materials and structures, opening up new possibilities for multiscale analysis research and applications.

• Composites Research
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• v.36 no.5
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• pp.369-376
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• 2023

This study focuses on investigating the influence of epoxy polymer crosslinking density, a crucial aspect in composite material matrices, on the yield surface using molecular dynamics simulations. Our approach involved generating epoxy models with diverse crosslinking densities and subjecting them to both uniaxial and multiaxial deformation simulations, accounting for the elasto-plastic deformation behaviors. Through this, we obtained key mechanical parameters including elastic modulus, yield point, and strain hardening coefficient, all correlated with crosslinking conversion ratios. A particularly noteworthy finding is the rapid expansion of the yield surface in the biaxial compression region with increasing crosslinking ratios, compared to the uniaxial tensile region. This unique behavior led to observable yield surface variations, indicating a significant pressure-dependent relationship of the yield surface considering plastic strain and crosslinking conversion ratio. These results contribute to a deeper understanding of the complex interplay between crosslinking density and plastic mechanical response, especially in the aspect of multiaxial deformation behaviors.

• Composites Research
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• v.37 no.1
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• pp.15-20
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• 2024

Since the residual stress of hydrogen tank is directly related to durability, it is very important to reduce it for safety. Type II~IV hydrogen tank are manufactured by the filament winding method, in which the fiber is impregnated with resin and wound around the liner. Residual stress in composite is affected by curing conditions and fiber tension etc. In this study, the effect of curing conditions on residual stress was analyzed when manufacturing a Type III hydrogen tank using carbon fiber filament winding process. First, the curing behavior of the epoxy resin was analyzed using a differential scanning calorimetry. Through this, the curing temperature was set to 140℃. During the same curing time, the specimens were cured under 2-stage curing condition that reached 140℃ earlier and a 4-stage curing condition that reached 140℃ later, respectively. After curing, the residual stress of the composite material was measured by the ring slitting method, and the experimental values were compared with numerical values. It was confirmed that there was a significant difference in residual stress according to the optimization of curing conditions.

• Composites Research
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• v.37 no.3
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• pp.186-189
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• 2024

This study compared and evaluated the mechanical properties of carbon fiber reinforced thermoplastic polymer (CFRTP) mixed with nanofillers. After mixing various nanofillers such as Multi-wall carbon nanotube (MWCNT), Silicon oxide, Core shell rubber, and Aramid nanofiber with Polyamide 6 (PA6) resin, this is used as a matrix to create a carbon fiber reinforced composite material (CFRP) was manufactured and its physical properties were measured. Depending on the type and mixing ratio of nanofiller, tensile strength, inter-laminar shear strength (ILSS), and Izod impact strength were measured. In terms of tensile strength and impact strength, the highest values were obtained when mixing core shell rubber, however the ILSS was optimal when mixing less than 1 wt.% of silicon oxide.

• Composites Research
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• v.37 no.3
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• pp.190-196
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• 2024

The bipolar plate is a crucial element of the vanadium redox flow battery (VRFB) as it serves as both the electrical conduit and the structural support for the cell within the VRFB stack. Although, the graphite material is primarily used for the bipolar plate due to its excellent electrical conductivity, a significant limitation of performance of the VRFB is present due to high interfacial contact resistance (ICR) arises between the electrode and bipolar plate in the cell stack. This study aims to develop an integrated electrode-bipolar plate assembly that will address the limitations of the ICR. The integrated assembly was constructed using a single carbon felt with thermoplastic and thermoset polymers utilizing hot press method. Experimental results verify that the bipolar plate assembly exhibits reduced area specific resistance (ASR) due to the continuous electrical path. Additionally, from the charge/discharge cell test results, the integrated assembly shows improved cell performance. Therefore, the developed integrated electrode-bipolar plate assembly can serve as a substitute for the conventional bipolar plate and electrode assembly.