• Title/Summary/Keyword: Composites Material

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The Strength Properties of Metal Matrix Composites by Binder Additives (금속기복합재료의 바인더 첨가제에 따른 강도 특성)

  • Park, Won-Jo;Huh, Sun-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1051-1057
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    • 2003
  • This study is about controlled impurities, which make metal alloys, especially AC4CH alloy that is made by restraining 0.2% Fe and Aluminum to make a matrix material. A metal matrix composite is produced using the squeeze casting method. The first step in the squeeze casting method is to add some organic binder including aluminum borate whisker into the matrix. After the fabrication of a metal matrix composite, each is individually appended to an inanimate binder such as SiO$_2$, Al$_2$O$_3$, and TiO$_2$. Through experiments the mechanical property changes were investigated between the metal matrix composite and AC4CH alloy. This study proves the superiority of the mechanical property of a metal matrix composites over AC4CH according to the previous tests and results that were mentioned above. One excellent property of matrix material composites is the infiltrated TiO$_2$ reinforcement. This material is a good substitute for the existing materials that are used in the development of industries today.

Prediction of Equivalent Elastic Modulus for Flexible Textile Composites according to Waviness Ratio of Fiber Tows (섬유다발의 굴곡도에 따른 유연직물복합재료의 등가탄성계수 예측)

  • Suh, Young-W.;Kim, Sung-Joon;Ahn, Seok-Min
    • Aerospace Engineering and Technology
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    • v.9 no.2
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    • pp.73-79
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    • 2010
  • In this study, the equivalent elastic modulus of flexible textile composites was predicted by nonlinear finite element analysis. The analysis was carried out considering the material nonlinearity of fiber tows and the geometrical nonlinearity during large deformation using commercial analysis software, ABAQUS. To account for the geometrical nonlinearity due to the large shear deformation of fiber tows, a user defined material algorithm was developed and inserted in ABAQUS. In results, nonlinear stress-strain curve for the flexible textile composites under uni-axial tension was predicted from which effective elastic modulus was obtained and compared to the test result. The effective elastic moduli were calculated for the various finite element models with different waviness ratio of fiber tow.

The Strength Properties of Metal Matrix Composites by Binder Additives (금속기복합재료의 바인더 첨가제에 따른 강도 특성)

  • Park, Won-Jo;Lee, Kwang-Young;Huh, Sun-Chul;Choi, Yong-Bum
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.198-203
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    • 2001
  • This study is about controlled impurities, which make metal alloys, especially AC4CH alloy that is made by restraining 0.2% Fe and Aluminum to make a matrix material. A metal matrix composite is produced using the squeeze casting method. The first step in the squeeze casting method is to add some organic binder including aluminum borate whisker into the matrix. After the fabrication of a metal matrix composite, each is individually appended to an inanimate binder such as $SiO_2,\;Al_2O_3$, and $TiO_2$. Through experiments the mechanical property changes were investigated between the metal matrix composite and AC4CH alloy. This study proves the superiority of the mechanical property of a metal matrix composites over AC4CH according to the previous tests and results that were mentioned above. One excellent property of matrix material composites is the infiltrated $TiO_2$ reinforcement. This material is a good substitute for the existing materials that are used in the development of industries today.

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A Comparison of Design Strength Equations between Steel and Fiber Reinforced Polymer Composites Columns (철골 및 섬유보강 폴리머(FRP) 복합 기둥의 설계강도식에 관한 비교 연구)

  • Choi, Yeol;Pyeon, Hae-Wan
    • Journal of Korean Association for Spatial Structures
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    • v.3 no.3 s.9
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    • pp.85-93
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    • 2003
  • Steel, concrete and their combination materials are the most 6commonly used materials for civil engineering structural systems such as buildings, bridge structures and other structures. Recently, however, fiber reinforced polymer (FRP) composites, a relatively new composite material made of fibers and polymer resins, have been gradually used in structural systems as an alternative structural material. This paper describes a comparison of design strength equations for steel column and FRP composite column based on design philosophies. The safety factors used in allowable stress design (ASD) are relatively higher in FRP structural design than steel structural design. Column critical stress equations of FRP composites column from an experimental study can be represented by Euler elastic buckling equation at the long-range of slenderness, and an exponential form at the short-range of slenderness as defined in Load and Resistance Factor Design (LRFD) of steel column. The column strength of steel and FRP composite columns in large slenderness is independent of material strength, this result verified the elastic buckling equation as derived by Eq. (15) and Eq. (5).

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Effect of Coffee Grounds on Mechanical Behavior of Poly Propylene Composites

  • Vinitsa Chanthavong;M. N. Prabhakar;Dong-Woo Lee;Jung-Il Song
    • Composites Research
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    • v.36 no.4
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    • pp.264-269
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    • 2023
  • Spent coffee grounds (SCG) are a ubiquitous byproduct of coffee consumption, representing a significant waste management challenge, as well as an untapped resource for economic development and sustainability. Improper disposal of SCG can result in environmental problems such as methane emissions and leachate production. This study aims to investigate the physicochemical properties of SCG and their potential as a reinforcement material in polypropylene (PP) to fabricate an eco-friendly composite via extrusion and injection molding, with SCG filler ratios ranging from 5-20%. To evaluate the effect of SCG on the morphological and mechanical properties of the bio- composite, thermogravimetric analysis, SEM, tensile, flexural, and impact tests were conducted. The results demonstrated that the addition of SCG lead to a slight increase in brittleness of the composite but did not significantly affect its mechanical properties. Impressively, the presence of a significant organic component in SCG contributed to the enhanced thermal performance of PP/SCG composites. This improvement was evident in terms of increased thermal stability, delayed onset of degradation, and higher maximum degradation temperature as compared to pure PP. These findings suggest that SCG has potential as a filler material for PP composites, with the ability to enhance the material's properties without compromising overall performance.

Trends in Predicting Thermoforming-Induced Deformation of Thermoplastic Composites: A Review (열가소성 복합재의 열성형 변형 예측 연구 동향)

  • Solmi Kim;Dong-Hyeop Kim;Sang-Woo Kim;Soo-Yong Lee
    • Composites Research
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    • v.37 no.4
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    • pp.275-285
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    • 2024
  • This paper presents research trends in predicting the deformation of carbon fiber reinforced thermoplastic (CFRTP) composites during thermoforming. Various thermoforming variables that must be considered during the CFRTP thermoforming stages are investigated, and factors influencing process-induced deformation are analyzed. Key material behavior models, such as crystallinity and viscoelastic, which are important for predicting thermoforming deformation, are also examined. Additionally, trends in predicting CFRTP thermoforming deformation using finite element analysis with material behavior models and machine learning techniques are analyzed. In summary, more precise prediction techniques for thermoforming deformation can be developed by associating them with material behavior models and considering thermoforming variables.

Preparation and Properties Study of $Cu-MoSi_2$ Composites

  • Yi, Xiaoou;Xiong, Weihao;Li, Jian
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.370-371
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    • 2006
  • The particulate strengthened $Cu-MoSi_2$ composites were prepared by a PM process to develop novel copper based composites with reasonable strength, high thermal conductivity and low thermal expansion coefficient. Microstructure of the composites was investigated by SEM; the tensile strength, elongation, thermal conductivity and thermal expansion coefficient (CTE) of the composites were examined. A comparative analysis of mechanical and thermal properties of various Cu-matrix composites currently in use was given and the strengthening mechanisms for the $Cu-MoSi_2$ composites were discussed.

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Overview of Hydrolysis : A Review Part I- Hydrolysis Mechanism

  • Kim, Kwang-Jea
    • Elastomers and Composites
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    • v.55 no.2
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    • pp.128-136
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    • 2020
  • The hydrolysis mechanisms as well as the hydrolysis measurement technique and its practical applications in material manufacturing fields are revised. This chapter, Part 1, elaborates the theoretical aspects of the hydrolysis mechanism. Acid-catalyzed and base-catalyzed hydrolysis mechanisms are reviewed. The quantitative analysis method based on the SIM technique using py-GC-MS is reviewed. Examples of hydrolysis of alkoxysilane in elastomer composites currently used in the industry and hydrolysis of amine in plastic composites are shown. Moreover, Part 2 discusses the mechanical property changes in elastomer and plastic composites after hydrolysis.

Mechanical and Electrical Properties of Hot-Pressed Silicon Carbide-Zirconium Diboride Composites (고온가압소결한 SiC-ZrB$_2$ 복합체의 기계적, 전기적 특성)

  • 신용덕
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1997.04a
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    • pp.135-140
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    • 1997
  • The influences of ZrB$_2$ additions to SiC on microstructural, DDM(Electrical Discharge Machining), mechanical and electrical properties were investigated. composites were prepared by adding 15, 30, 45 vol.% ZrB$_2$particles as a second phase to SiC matrix. SiC-ZrB$_2$ composites obtained by hot pressing for high temperature structural application were fully dense with the relative densities over 99%. The fracture toughness of the composites were increased with the ZrB$_2$contents. In case of composite containing 30vol.% ZrB$_2$, the flexural strength and fracture toughness showed 45% and 60% increase, respectively compared to that of monolithic SiC sample. The electrical resistivities of SiC-ZrB$_2$ composites decreased significantly with the ZrB$_2$ contents. The electrical resistivity of SiC-30vol.% ZrB$_2$ composite showed 6.50$\times$10$^{-4}$ $\Omega$.cm. Cutting velocity of EDM of SiC-ZrB$_2$ composites are directly proportional to duty factor of pulse width. Surface roughness, however, are not all proportional to pulse width. Higher-flexural strength composites show a trend toward smaller crater volumes, leaving a smoother surface; the average surface roughness of the SiC-ZrB$_2$ 15 vol.% composite with the flexural strengthe of 375㎫ was 3.2${\mu}{\textrm}{m}$, whereas the SiC-ZrB$_2$ 30.vol% composite of 457㎫ was 1.35${\mu}{\textrm}{m}$. In the SEM micrographs of the fracture surface of SiC-ZrB$_2$ composites, the SiC-ZrB$_2$ two phases are distinct; the white phase is the ZrB$_2$and the gray phase is the SiC matrix. In the SEM micrographs of the EDM surface, however, these phases are no longer distinct because of thicker recast layer of resolidified-melt-formation droplets present. It is shown that SiC-ZrB$_2$ composites are able to be machined without surface cracking.

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Electrochemical Characteristics of Silicon/Carbon Composites for Anode Materials of Lithium Ion Batteries (리튬이온배터리 음극활물질 Silicon/Carbon 복합소재의 전기화학적 특성)

  • Park, Ji Yong;Jung, Min Zy;Lee, Jong Dae
    • Applied Chemistry for Engineering
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    • v.26 no.1
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    • pp.80-85
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    • 2015
  • Silicon/carbon composites as anode materials for lithium-ion batteries were examined to find the cycle performance and capacity. Silicon/carbon composites were prepared by a two-step method, including the magnesiothermic reduction of SBA-15 (Santa Barbara Amorphous material No. 15) and carbonization of phenol resin. The electrochemical behaviors of lithium ion batteries were characterized by charge/discharge, cycle, cyclic voltammetry and impedance tests. The improved electrochemical performance attributed to the fact that silicon/carbon composites suppress the volume expansion of the silicon particles and enhance the conductivity of silicon/carbon composites (30 ohm) compared to that of using the pure silicon (235 ohm). The anode electrode of silicon/carbon composites showed the high capacity approaching 1,348 mAh/g and the capacity retention ratio of 76% after 50 cycles.