• 제목/요약/키워드: Composite vessel

검색결과 154건 처리시간 0.027초

ANSYS RSM을 이용한 CNG차량 용기 필라멘트 와인딩 적층판 최적설계에 관한 연구 (A Study on the Optimal Design of Laminate for CNG composite vessel using ANSYS RSM)

  • 김의수
    • 한국가스학회지
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    • 제13권4호
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    • pp.15-21
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    • 2009
  • 섬유강화 복합재료는 비강성과 비강도등의 우수한 기계적 성질을 나타내므로 구조물의 경량화가 요구되는 여러 산업분야에서 널리 사용되고 있다. 이러한 복합재를 이용한 압력용기는 무게를 경량화함으로써 에너지를 절약할 수 있고 강한 내식성을 가지고 있기 때문에 장기간 사용에 유리하다. 본 연구에서는 유한요소법과 ANSYS 반응표면법을 이용하여 안정성 판단의 기준으로 Von-mises 항복 기준, Tasi-hill이론, 응력비를 만족시킬 수 있는 E-glass/epoxy로 필라멘트 와인딩된 CNG차량복합재 압력용기 적층판의 최적설계 모듈을 개발하였다.

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CNG압력용기의 열처리 조건별 파열 특성에 관한 실증적 연구 (An Empirical Study on the Bursting Properties According to Heat Treatment Condition of the CNG Pressure Vessel)

  • 김의수
    • 한국안전학회지
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    • 제32권5호
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    • pp.1-7
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    • 2017
  • Forensic Engineering is the art and science of professionals qualified to serve as engineering experts in courts of law or in arbitration proceedings. Buses using compressed natural gas (CNG) trend to be extended in use internationally as optimal counterplan for reducing discharge gas of light oil due to high concern about environment. However, CNG buses is equipped with composite pressure vessels (CPVs); since the CPVs contain compressed natural gas, the risks in the case of accident is very high. In this study, the bursting test for the pressure vessel depending on the heat treatment conditions of the vessel in which the actual ruptured accident occurred, after the bursting test, the fracture pattern analysis had performed. The mechanical materials properties test using Instrumented Indentation Test had performed to confirm the mechanical properties for each heat treatment cases. Also, the fractography analysis and metallographic analysis had performed to find out the difference of each heat treatment case. By comparing normal vessel with abnormal vessel which have defect of heat treatment conditions in term of the bursting patterns and characteristics of containers using various forensic engineering methods, especially, it is possible to understand how important the heat treatment process is in the high pressure vessel unlike any product.

복합재 압력용기의 돔형상 설계에 따른 구조 해석 (A Study on the Structural Analysis with Geometry Design for Dome of a Composite Pressure Vessel)

  • 김민식;배주찬;김동건
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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    • pp.825-831
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    • 2017
  • 본 연구에서는 외부하중을 고려하여 Fulton과 Vasiliev가 제안한 돔형상 식을 적용하여 복합재 압력용기의 돔형상을 설계하고 해석하였다. 돔형상 설계변수로는 0.1 ~ 0.5 의 오프닝 반경비와 40kN ~ 200kN의 추력을 적용하고, 해석에는 상용 유한요소해석 프로그램인 ABAQUS를 사용하였다. 복합재 압력용기 내면과 외면의 섬유방향 변형률을 계산한 결과, Fulton 돔의 경우 ${\rho}_0$가 커질수록 변형률 기울기가 작아지고, Vasiliev 돔은 뚜렷한 경향성이 나타나지 않는다. 또한 ${\rho}_0{\leq}0.1$일 경우 모든 추력에서 Fulton 돔이 변형률 기울기가 더 큰 것을 확인 할 수 있었다. 0.1<${\rho}_0$<0.35인 경우 주어진 추력 범위에서 변형률 기울기가 역전되는 형상을 보이며, $0.35{\leq}{\rho}_0$에서는 모든 구역에서 Vasiliev 돔이 변형률 기울기가 더 크게 나타나 압력용기의 설계에 적용하는 것이 효과적이라고 판단된다. 또한 복합재 압력용기의 변형률 기울기로 인해 발생하는 수지균열을 고려한 돔형상 설계가 필수적이다.

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복합재 압력용기의 돔 형상 설계 및 성능 평가 (Dome Shape Design and Performance Evaluation of Composite Pressure Vessel)

  • 황태경;박재범;김형근;도영대;문순일
    • Composites Research
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    • 제20권4호
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    • pp.31-41
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    • 2007
  • 시스템 요구 조건에 따른 다양한 돔 형상 설계를 위하여 외부 하중이 고려된 돔 형상 설계 식이 제시되었고, 동일 원통부와 보스 오프닝을 가지면서 다른 돔 형상을 갖는 압력 용기의 성능(파열압력*내부용적/복합재무게) 변화를 유한요소해석을 통하여 평가하였다. 해석 결과는 돔 형상이 낮아질수록 파열 압력이 저하되어 압력 용기 성능이 저하됨을 나타내었다. 특히 원통부 반경과 보스 오프닝간의 비를 나타내는 보스 오프닝 크기 비율(${\rho}\;o$)이 큰 경우는 돔 형상이 낮아짐에 따라 복합재 무게 증가율이 크게 나타남으로서 압력 용기 성능 저하의 원인이 되었고, 파열 압력 상승을 위하여 돔 부위에 추가적인 보강설계가 요구되었다. 예를 들어 ${\rho}\;o=0.35$ 이하의 돔인 경우, 돔 형상 변화가 크지 않음으로서 돔 형상 변화에 따른 압력 용기 성능 변화도 크지 않은 것으로 나타난 반면, ${\rho}\;o=0.54$ 이상의 압력 용기인 경우 낮은 돔으로 변화됨에 따라 파열 압력 감소와 복합재 무게 증가로 압력 용기 성능 저하가 비교적 크게 나타나서 압력 용기 내부 용적 증가나 스커트와 돔간의 공간 확보가 우선인 설계 조건을 제외하고는 낮은 돔 형상 설계가 바람직하지 않은 것으로 나타났다.

Autofrettage effects on strength and deformation of fiber reinforced pressure vessel

  • Wang, X.;Chen, X.
    • Structural Engineering and Mechanics
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    • 제27권3호
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    • pp.277-292
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    • 2007
  • Based on the composite finite element simulation and a series of hydrostatic pressure and burst tests, autofrettage effects on strength and deformation of fiber reinforced pressure vessel with metallic liners have been studied in the paper (autofrettage: during the course of one pressure taking effect, the increasing internal stress in metallic liner can surpass the yielding point and the plastic deformation will happen, which result in that when there is no internal pressure, there are press stress in liner while tensile stress in fiber lamination). By making use of a composite finite element Ansys code and a series of experiments, the autofrettage pressure is determined in order to make the aluminium liner be totally in elastic state, under given hydrostatic test pressure. The stress intensity factors of the longitudinal crack in aluminum liner end under internal pressure and thermal loads have been computed and analyzed before and after the autofrettage processing. Through numerical calculation and experiment investigations, it is found that a correct choice for autofrettage pressure can improve the gas-tightness and fatigue strength of FRP vessel.

복합재료 압력용기의 응력해서 및 구조설계 (Stress Analysis and Structural Design of FRP Pressure Vessel)

  • 윤광준;김태욱;전의진
    • 한국기계연구소 소보
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    • 통권20호
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    • pp.49-55
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    • 1990
  • Filament-Wound composite pressure vessels offer significant weight saving over the conventional metal pressure vessels. S-2 glass/epoxy pressure vessel was designed, fabricated and tested. It was considered, in the analysis that the matrix and the metal liner of FRP pressure vessel shared the internal pressure. The thicknesses of hoop and helical layers were determinded by the computer program developed for the design of FRP/Metal structural pressure vessel. The computer program increased the structural efficiency about 14% comparing with the netting analysis. The experimental measurement on the deformation by internal pressure agrees with the theoretical analysis within the accuracy of 5%.

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해석적인 기법을 통한 FBG 센서의 스펙트럼 분석 및 수소고압용기의 센서 삽입위치 결정 (Spectrum analysis of the FBG sensor signal and location determination of FBG sensor into the $H_2$ pressure vessel)

  • 박상오;김철웅;박지상;김천곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.25-28
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    • 2005
  • The optical fiber is known for the proper sensor which can accomplish the structural health monitoring, Fiber Bragg Grating sensors are being studied more than any other fiber optic sensors due to good multiplexing capabilities. But because the signal stability of FBG sensors can be influenced by the strain gradient, it needs to analyze signal of FBG sensors. Particularly acoording to strain gradient induced by structural geometry or cracks, the spectrum peak of the FBG sensor signal can be split easily. In this paper, the spectrum analysis of the FBG sensor signal was performed and the region of embedment of FBG sensors was determined in $H_2$ pressure vessel by numerical method.

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CNG버스 복합재 압력용기 파열사고에 관한 법공학적 연구 (A Forensic Engineering Study on Bursting Accident of Composite Pressure Vessel in CNG Bus)

  • 김의수;김진표;박남규;김윤회
    • 한국안전학회지
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    • 제23권5호
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    • pp.15-21
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    • 2008
  • The bus using compressed natural gas(CNG) trend to be extended in use internationally as optimal counter-plan for reducing discharge gas of light oil due to high concern about environment. But, Composit pressure vessels(CPV) to be equipped with CNG bus is always involved in the point that safety accidents happen due to having compressed natural gas. In this report, we analysis the cause of CPV bursting accident by reviewing design and manufacture factor and suggest preventive measure through this case.

PET 라이너를 적용한 공기호흡기용 타입 복합재료 4 압력용기 개발 (Development of Type 4 Composite Pressure Vessel by using PET Liner for Self-contained Breathing Apparatus)

  • 조성민;이승국;조민식;류성기
    • 한국기계가공학회지
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    • 제17권6호
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    • pp.164-169
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    • 2018
  • In this study, we solved the human hazard problem of aluminum liner by applying plastic PET liner which is widely used as a material for food and beverage containers in the market. In order to reinforce dome area by using low strength / high elongation plastic liner, The aluminum boss was covered on the plastic liner surface. In order to predict the performance of the developed product, the structural analysis was carried out by applying the three - dimensional laminated solid element, and the soundness of the product was verified through the prototype performance test.

어선 선체의 탄소섬유복합재 적용을 위한 구조 강도 특성 연구 (A Study of Structural Strength Characteristics for Application of Carbon Composites in Fishing Vessel Hull)

  • 이해수;이형원;최승준;오명준
    • 산업경영시스템학회지
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    • 제46권3호
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    • pp.69-77
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    • 2023
  • Recently, carbon composites have been applied to various fields. However, carbon composites have not been applied to the fishing vessel field due to its structure standards centered on glass composites. In this study, a structural strength evaluation study was conducted for the application of carbon composites in the fishing vessel field. Hull minimum thickness verification test and hull joint verification test were conducted. Compared to glass composites, the verification was based on equivalent or better performance. The results show that carbon composites can reduce the weight by 20% compared to glass composites. For hull joints, it was necessary to increase the thickness of the joint seam by the thickness of the hull to apply carbon composite. Through this study, a standard for the application of carbon composites to fishing vessel can be established.