• Title/Summary/Keyword: Composite sandwich panel

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Impact response of a novel flat steel-concrete-corrugated steel panel

  • Lu, Jingyi;Wang, Yonghui;Zhai, Ximei;Zhou, Hongyuan
    • Steel and Composite Structures
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    • v.42 no.2
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    • pp.277-288
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    • 2022
  • A novel flat steel plate-concrete-corrugated steel plate (FS-C-CS) sandwich panel was proposed for resisting impact load. The failure mode, impact force and displacement response of the FS-C-CS panel under impact loading were studied via drop-weight impact tests. The combined global flexure and local indentation deformation mode of the FS-C-CS panel was observed, and three stages of impact process were identified. Moreover, the effects of corrugated plate height and steel plate thickness on the impact responses of the FS-C-CS panels were quantitatively analysed, and the impact resistant performance of the FS-C-CS panel was found to be generally improved on increasing corrugated plate height and thickness in terms of smaller deformation as well as larger impact force and post-peak mean force. The Finite Element (FE) model of the FS-C-CS panel under impact loading was established to predict its dynamic response and further reveal its failure mode and impact energy dissipation mechanism. The numerical results indicated that the concrete core and corrugated steel plate dissipated the majority of impact energy. In addition, employing end plates and high strength bolts as shear connectors could prevent the slip between steel plates and concrete core and assure the full composite action of the FS-C-CS panel.

Molding Quality Evaluation on Composite Laminate Panel for Railway Vehicle through Cure Monitoring using FBG Sensors (광섬유 FBG 센서기반 성형 모니터링을 통한 철도 차량용 복합재 내장재 패널의 성형 품질 평가)

  • Juyeop Park;Donghoon Kang
    • Composites Research
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    • v.36 no.3
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    • pp.186-192
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    • 2023
  • Recently, in the field of railway vehicles, interest in the use of composite materials for weight reduction and transportation efficiency is increasing. Accordingly, research and commercialization development to apply composite materials to various vehicle parts are being actively conducted, and evaluation is conducted centering on post-measurement such as mechanical performance evaluation of finished products to verify quality when composite materials are applied. However, the analysis of heat and stress generated during the molding process of composite materials, which are factors that greatly affect manufacturing quality, is insufficient. Therefore, in this study, in order to verify the molding quality of composite parts for railway vehicles, the molding quality analysis was conducted for the two types of composite interior panels (laminate panel and sandwich panel) that are most actively used. To this end, temperature and strain changes were monitored during the molding process by using an FBG fiber optic sensor, which is easy to apply to the inside of the composite, and the residual strain value generated after molding was completed was measured. As a result, it was confirmed that overheating and excessive residual stress did not occur, thereby verifying the excellent molding quality of the composite interior panel for railway vehicles.

Active control to reduce the vibration amplitude of the solar honeycomb sandwich panels with CNTRC facesheets using piezoelectric patch sensor and actuator

  • Amini, Amir;Mohammadimehr, M.;Faraji, A.R.
    • Steel and Composite Structures
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    • v.32 no.5
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    • pp.671-686
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    • 2019
  • Active control of solar panels with honeycomb core and carbon nanotube reinforced composite (CNTRC) facesheets for smart structures using piezoelectric patch sensor and actuator to reduce the amplitude of vibration is a lack of the previous study and it is the novelty of this research. Of active control elements are piezoelectric patches which act as sensors and actuators in many systems. Their low power consumption is worth mentioning. Thus, deriving a simple and efficient model of piezoelectric patch's elastic, electrical, and elastoelectric properties would be of much significance. In the present study, first, to reduce vibrations in composite plates reinforced by carbon nanotubes, motion equations were obtained by the extended rule of mixture. Second, to simulate the equations of the system, up to 36 mode shape vectors were considered so that the stress strain behavior of the panel and extent of displacement are thoroughly evaluated. Then, to have a more acceptable analysis, the effects of external disturbances (Aerodynamic forces) and lumped mass are investigated on the stability of the system. Finally, elastoelectric effects are examined in piezoelectric patches. The results of the present research can be used for micro-vibration suppression in satellites such as solar panels, space telescopes, and interferometers and also to optimize active control panel for various applications.

Estimation for Adaptability of Fiber Reinforced Plastic Composite for LNG Storage Tank (유리섬유강화 플라스틱의 LNG 저장탱크용 합판 대체 가능성 평가)

  • Kim S. B.;Cho J. M.;Cho S. H.;Kwon Y. S.
    • Journal of the Korean Institute of Gas
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    • v.7 no.1 s.18
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    • pp.28-32
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    • 2003
  • In order to apply the properties of fiber reinforced plastic(FRP) to support panel of polyurethane foam in LNG storage tank, we estimated the mechanical properties, degree of vapour barrier, chemical stability and thermal conductivity changes as ageing. According to the results, the mechanical strength (i.g. compressive strength, bending strength, tensile strength and shear strength) are more than 30 times higher than those of plywood. The FRP-polyurethane foam(PUF) composites have lower thermal conductivity changes as ageing than plywood-PUF composites. FRP-PUF sandwich composite for LNG storage tank with these remarkable properties are compared the abilities of these structures with those of the conventional structures(plywood-PUF sandwich composite). Finally, we can obtain the effects such as superior mechanical properties and fuel saving through improved ability of vapor barrier.

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A Study on the Lightweight Design of Hybrid Modular Carbody Structures Made of Sandwich Composites and Aluminum Extrusions Using Optimum Analysis Method (최적화 해석기법을 이용한 샌드위치 복합재와 알루미늄 압출재 하이브리드 모듈화 차체구조물의 경량 설계 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Han, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1335-1343
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    • 2012
  • In this study, the lightweight modular design of hybrid railway carbody structures made of sandwich composites and aluminum extrusions was investigated by using topology and size optimization techniques. The topology optimum design was used to select the best material for parts of the carbody structure at the initial design stage, and then, the size optimum design was used to find the optimal design parameters of hybrid carbody structures using first-order and sub-problem methods. Through the topology optimization analysis, it was found that aluminum extrusions were suitable for primary members such as the underframe and lower side panel module to improve the stiffness and manufacturability of the carbody structures, and sandwich composites were appropriate for secondary members such as the roof and middle side panel module to minimize its weight. Furthermore, the results obtained by size optimization analysis showed that the weight of hybrid carbody structures composed of aluminum extrusions and sandwich composites could be reduced by a maximum of approximately 17.7% in comparison with carbody structures made of only sandwich composites.

Numerical simulation of hollow steel profiles for lightweight concrete sandwich panels

  • Brunesi, E.;Nascimbene, R.;Deyanova, M.;Pagani, C.;Zambelli, S.
    • Computers and Concrete
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    • v.15 no.6
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    • pp.951-972
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    • 2015
  • The focus of the present study is to investigate both local and global behaviour of a precast concrete sandwich panel. The selected prototype consists of two reinforced concrete layers coupled by a system of cold-drawn steel profiles and one intermediate layer of insulating material. High-definition nonlinear finite element (FE) models, based on 3D brick and 2D interface elements, are used to assess the capacity of this technology under shear, tension and compression. Geometrical nonlinearities are accounted via large displacement-large strain formulation, whilst material nonlinearities are included, in the series of simulations, by means of Von Mises yielding criterion for steel elements and a classical total strain crack model for concrete; a bond-slip constitutive law is additionally adopted to reproduce steel profile-concrete layer interaction. First, constitutive models are calibrated on the basis of preliminary pull and pull-out tests for steel and concrete, respectively. Geometrically and materially nonlinear FE simulations are performed, in compliance with experimental tests, to validate the proposed modeling approach and characterize shear, compressive and tensile response of this system, in terms of global capacity curves and local stress/strain distributions. Based on these experimental and numerical data, the structural performance is then quantified under various loading conditions, aimed to reproduce the behaviour of this solution during production, transport, construction and service conditions.

The Real Scale Fire Tests for Vertical Fire Spread Study of External Finishing Material (외벽 마감재료의 수직화재 확산 연구를 위한 실물화재 실험)

  • Kweon, Oh-Sang;Yoo, Yong-Ho;Kim, Heung-Youl;Kim, Jung-Hyun;Min, Se-Hong
    • Fire Science and Engineering
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    • v.26 no.6
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    • pp.85-91
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    • 2012
  • To reduce human life and property damage at the fire in a building, it is most critical to control flame spread in the early stage. Fire spread prevention measure generally includes fire resistance performance securing of structure member in the arson zone and use limitation based on combustion performance of finishing material. The latter is most fundamental fire safety design to determine flame spread, but domestic combustion test determines combustion performance by specimen sized fire test method. Thus, there are many restrictions in the determination of combustion performance by composite material such as sandwich panel. Especially, outer finishing material uses a variety of composite material such as dry bit, aluminum composite panel, and metal panel compared to inner finishing material. Therefore, this study would determine vertical fire spread features by a full scaled fire experiment through the test method of ISO 13785-2, an international test standard.

Torsion Rigidity of Composite Material Cmbody for Low Floor Bus (한국형 저상버스 복합소재 차체에 대한 비틀림 강성 평가)

  • Leem, Song-Gyu;Kim, Yeon-Su;Mok, Jai-Kyun;Jang, Se-Ky;Cho, Se-Hyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.548-553
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    • 2008
  • Low Floor buses have no steps to get on or get off the main cabin to provide the old and the handicapped with easy access. The car body for the low floor bus was designed to consider Korean physical standard, passenger capacity (standee, seated, handicapped), arrangement of vehicle components, and bus law or regulations. It was designed as an one body, without any reinforcement armature, which has light-weight sandwich constructions with glass epoxy skins, aluminum honeycomb cores and inner-frames. In this paper, torsion rigidity of the designed car body was evaluated and compared with that of a car body with reinforcement armatures in the cabin. Finite element method verified that the designed car body without reinforcement armatures could satisfy requirements of torsion rigidity.

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An extension of a high order approach for free vibration analysis of the nano-scale sandwich beam with steel skins for two types of soft and stiff cores

  • Marandi, S. Masoud;Dehkordi, Mohsen Botshekanan;Nourbakhsh, S. Hassan
    • Steel and Composite Structures
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    • v.31 no.3
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    • pp.261-276
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    • 2019
  • The study investigates the free vibration of a nano-scale sandwich beam by an extended high order approach, which has not been reported in the existing literature. First-order shear deformation theory for steel skins and so-called high-order sandwich panel theory for the core are applied. Next, the modified couple stress theory is used for both skins and cores. The Hamilton principle is utilized for deriving equations and corresponding boundary conditions. First, in the study the three-mode shapes natural frequencies for various material parameters are investigated. Also, obtained results are evaluated for two types of stiff and soft cores and isotropic, homogenous steel skins. In the research since the governing equations and also the boundary conditions are nonhomogeneous, therefore some closed-form solutions are not applicable. So, to obtain natural frequencies, the boundary conditions are converted to initial conditions called the shooting method as the numerical one. This method is one of the most robust approaches to solve complex equations and boundary conditions. Moreover, three types of simply supported on both sides of the beam (S-S), simply on one side and clamp supported on the other one (S-C) and clamped supported on both sides (C-C) are scrutinized. The parametric study is followed to evaluate the effect of nano-size scale, geometrical configurations for skins, core and material property change for cores as well. Results show that natural frequencies increase by an increase in skins thickness and core Young modulus and a decrease in beam length, core thickness as well. Furthermore, differences between obtained frequencies for soft and stiff cores increase in higher mode shapes; while, the more differences are evaluated for the stiff one.

Free vibration analysis of sandwich cylindrical panel composed of graphene nanoplatelets reinforcement core integrated with Piezoelectric Face-sheets

  • Khashayar Arshadi;Mohammad Arefi
    • Steel and Composite Structures
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    • v.50 no.1
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    • pp.63-75
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    • 2024
  • In this paper, the modified couple stress theory (MCST) and first order shear deformation theory (FSDT) are employed to investigate the free vibration and bending analyses of a three-layered micro-shell sandwiched by piezoelectric layers subjected to an applied voltage and reinforced graphene nanoplatelets (GPLs) under external and internal pressure. The micro-shell is resting on an elastic foundation modeled as Pasternak model. The mixture's rule and Halpin-Tsai model are utilized to compute the effective mechanical properties. By applying Hamilton's principle, the motion equations and associated boundary conditions are derived. Static/ dynamic results are obtained using Navier's method. The results are validated with the previously published works. The numerical results are presented to study and discuss the influences of various parameters on the natural frequencies and deflection of the micro-shell, such as applied voltage, thickness of the piezoelectric layer to radius, length to radius ratio, volume fraction and various distribution pattern of the GPLs, thickness-to-length scale parameter, and foundation coefficients for the both external and internal pressure. The main novelty of this work is simultaneous effect of graphene nanoplatelets as reinforcement and piezoelectric layers on the bending and vibration characteristics of the sandwich micro shell.