• Korean Journal of Materials Research
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• v.34 no.3
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• pp.125-137
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• 2024

Composite laminates are used in a wide range of applications including defense, automotive, aviation and aerospace, marine, wind energy, and recreational sporting goods. These composite beams still exhibit problems such as buckling, local deformations, and interlaminar delamination. To overcome these drawbacks, a novel viscoelastic autoclave bonding with tapered epoxy reinforcement polyurethane films is proposed. In existing laminates, compression face wrinkling and interlaminar delamination is caused in the sandwich beam. The unique viscoelastic autoclave spunbond interlayer bonding is designed to prevent face wrinkling and absorb and distribute stresses induced by external loads, thereby eliminating interlaminar delamination in the sandwich beam. Also, the existing special reinforcement causes stress concentrations, and the core is not effectively connected, which directly affects the stiffness of the beam. To address this, a novel tapered epoxy polyurethane reinforcement adhesive film is proposed, whose reinforcement thickness gradually tapers as it enters the core material. This minimizes stress concentrations at the interface, preventing excessive adhesive squeeze-out during the bonding process, and improves the stiffness of the beam. Results indicate the proposed model avoids the formation of micro cracks, interlaminar delamination, buckling, and local deformations, and effectively improves the stiffness of the beam.

• Journal of the Korean Society for Railway
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• v.15 no.2
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• pp.97-103
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• 2012

Composite honeycomb sandwich plate is light and strong. It is easy to produce. It began to be applied to the bodyshell of rolling stock. Generally, weight saving amounts to 27%. However, the material cost of it is much higher than that of aluminum extrusion profile, which prevents popular use of it for bodyshell. In this paper, manufacturing processes of two light materials were compared to investigate cost impact. After cost breakdown was defined, economics of two materials was analyzed using the previous cost data. Easy production of composite bodyshell could compensate for higher material cost. Mass production of composite bodyshell can make the equipment cost lower for the composite bodyshell so that it may have strong competitiveness to the aluminum bodyshell. Operational energy saving due to weight reduction was also presented referring to the actual statistical data in a metro line.

• Advances in aircraft and spacecraft science
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• v.3 no.1
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• pp.15-28
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• 2016

Although the aircraft industry was the first to use fibre composites, now they are increasingly used in a range of structural applications such as flooring, decking, platforms and roofs. Interlayer delamination is a major failure mode which threatens the reliability of composite structures. Delamination can grow in size under increasing loads with time and hence leads to severe loss of structural integrity and stiffness reduction. Delamination reduces the natural frequency and as a consequence may result in resonance. Hence, the study of the effects of delamination on the free vibration behaviour of multilayer composite structures is imperative. The focus of this paper is to develop a 3D FE model and investigate the free vibration behaviour of fibre composite multilayer sandwich panels with interlayer delaminations. A series of parametric studies are conducted to assess the influence of various parameters of concern, using a commercially available finite element package. Additionally, selected points in the delaminated region are connected appropriately to simulate bolting as a remedial measure to fasten the delamination region in the aim of reducing the effects of delamination. First order shear deformation theory based plate elements have been used to model each sandwich layer. The findings suggest that the delamination size and the end fixity of the plate are the most important factors responsible for stiffness reduction due to delamination damage in composite laminates. It is also revealed that bolting the delaminated region can significantly reduce the natural frequency variation due to delamination thereby improving the dynamic performance.

• Steel and Composite Structures
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• v.5 no.1
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• pp.1-15
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• 2005

Important characteristics of the previously proposed reduced stiffness method and a summery of its design curves for the buckling of the axially loaded sandwich cylindrical shells is presented. Comparison of the lower bound obtained with FEM analysis with that from the reduced stiffness analysis shows that the proposed reduced stiffness method can provide safe lower bounds for the buckling of geometrically imperfect, axially loaded sandwich cylindrical shells. One of the attractive features of the reduced stiffness elastic lower bound analysis is that it provides safe estimates of buckling loads that do not depend on the specification of the precise magnitude of the imperfection spectra. As a result, designers can readily apply this method without being worried about possible geometrical imperfections that might be generated during fabrication and construction of sandwich cylindrical shells.

• Steel and Composite Structures
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• v.24 no.5
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• pp.523-536
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• 2017

A layerwise (LW) formulation based on the Galerkin method is presented to investigate the three-dimensional stress state in long sandwich plate which is subjected to tension force and pure bending moment. Based on the Galerkin method and the LW discretization approach, the equilibrium equations of elasticity for the long plate are written in the weak form and discretized through the thickness of the plate. The discretized equations are written in terms of displacement components of the numerical layers. The governing equations of the plate are solved analytically for the free edge boundary conditions. The distribution of stress state especially the 3D stress state in the vicinity of the edges of the sandwich plate which is subjected to tension and pure bending is studied. In order to increase the accuracy, the out of plane stresses are obtained by integrating the equilibrium equations of elasticity. The convergence and accuracy of the predictions are studied and various numerical results are presented for distribution of the in-plane and out of plane stresses in symmetric and un-symmetric sandwich plates.

• Structural Engineering and Mechanics
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• v.65 no.3
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• pp.275-290
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• 2018

The hygrothermal stresses in sandwich plate with composite faces due to through the thickness gradient temperature and (or) moisture content are investigated. The layer-wise theory is employed for formulation of the problem. The formulation is derived for sandwich plate with general layer stacking, subjected to uniform and non-uniform temperature and moisture content through the thickness of the plate. The governing equations are solved for free edge conditions and 3D stresses are investigated. The out of plane stresses are obtained by equilibrium equations of elasticity and by the constitutive law and the results for especial case are compared with the predictions of a 3D finite element solution in order to study the accuracy of results. The three-dimensional stresses especially the free edge effect on the distribution of the stresses is studied in various sandwich plates and the effect of uniform and non-uniform thermal and hygroscopic loading is investigated.

• Smart Structures and Systems
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• v.25 no.6
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• pp.707-717
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• 2020

In this paper, analysis of thermal post-buckling behaviors of sandwich nanobeams with two layers of multi-phase magneto-electro-thermo-elastic (METE) composites have been presented considering geometric imperfection effects. Multi-phase METE material is composed form piezoelectric and piezo-magnetic constituents for which the material properties can be controlled based on the percentages of the constituents. Nonlinear governing equations of sandwich nanobeam are derived based on nonlocal elasticity theory together with classic thin beam model and an analytical solution is provided. It will be shown that post-buckling behaviors of sandwich nanobeam in thermo-electro-magnetic field depend on the constituent's percentages. Buckling temperature of sandwich nanobeam is also affected by nonlocal scale factor, magnetic field intensity and electrical voltage.

• Steel and Composite Structures
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• v.45 no.6
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• pp.831-837
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• 2022

Numerical investigation on dynamic characteristics of sandwich plates under periodic and thermal loads has been presented by assuming that the plate has three layers which are a foam core and two skins. The foam core made of Aluminum has porosities with uniform and graded dispersions. The sandwich plate has been supposed to be affected by periodical compressive loads. Also, temperature variation causes uniform thermal load. The formulation has been established based upon a higher-order plate theory and Ritz method has been used to solve the equations of motion. The stability boundaries have also been obtained performing Bolotin's method. It will be indicated that stability boundaries of the sandwich plate depend on periodical load parameters, porosities, skin thickness and temperature.

• Steel and Composite Structures
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• v.27 no.6
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• pp.717-725
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• 2018

One of the most important design criteria in military tunnels and armoured doors is to resist the blast loads with minimum structural weight. This can be achieved by using steel sandwich panels. In this paper, the nonlinear behaviour of steel sandwich panels, with different core materials: (1) Hollow (no core material); (2) Rigid Polyurethane Foam (RPF); and (3) Vulcanized Rubber (VR) under free air blast loads, was investigated using detailed 3D nonlinear finite element models in Ansys Autodyn. The accuracy of the finite element model proposed was verified using available experimental test data of a similar steel sandwich panel tested. The results show the developed finite element model can be reliably used to simulate the nonlinear behaviour of the steel sandwich panels under free air blast loads. The verified finite element model was used to examine the different parameters of the steel sandwich panel with different core materials. The result shows that the sandwich panel with RPF core material is more efficient than the VR sandwich panel followed by the Hollow sandwich panels. The average maximum displacement of RPF sandwich panel under different ranges of TNT charge (1 kg to 10 kg at a standoff distance of 1 m) is 49% and 53% less than the VR and Hollow sandwich panels, respectively. Detailed empirical design equations were provided to quantify the maximum deformation of the steel sandwich panels with different core materials and core thickness under a different range of blast loads. The developed equations can be used as a guide for engineer to design steel sandwich panels with RPF and VR core material under a different range of free air blast loads.

• Journal of the Society of Naval Architects of Korea
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• v.33 no.3
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• pp.56-65
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• 1996

Recently, with development of mechanics of materials, as pursuing the high speed of the ships, there has been an increasing demand on the composite construction which satisfies high strength and low weight at the same time. A sandwich element is a type of composite construction, which is composed of thin, strong, stiff and relatively high density faces and a thick, light, and weaker core material. As the second moment is increased by faces separated from the neutral axis farther, a sandwich element is most effective light structural form. In this study, Rayleigh-Ritz Energy Method is adopted, which can analyze sandwich plate relatively simply and exactly. Stresses and buckling loads are analyzed exactly, when uniform lateral pressure load, inplane compression and inplane shear are acting at the sandwich plate. Including a wrinkling stress, this study can be applied to the initial design and minimum weight design of sandwich plates.