• Title/Summary/Keyword: Composite rotor

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A Study on Experimental Test of a Small Scale Hingeless Rotor (축소형 무힌지 로터 시험에 관한 연구)

  • Kim, Joune-Ho;Song, Keun-Woong;Joo, Gene;Suk, Jin-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1599-1606
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    • 2011
  • It is possible to study the load characteristics of full-scale hingeless rotor with the changing of physical smallscaled configurations such as rectangular and paddle blades, and metal and composite hubs. In this study, a static test, and a ground and wind-tunnel test were carried out using small-scale rotor models. The static test was carried out to confirm structural stiffness, characteristics of inertia, natural frequency, and damping ratio of rotors, and the ground and wind-tunnel test was carried out to confirm the stability and aerodynamic characteristics under hovering and forward flight conditions. According to the test results, the vertical load in the case of a combination of a small composite hub with paddle blades was higher than that in the case of a metal hub with paddle blades at same condition. Further, it was confirmed that the restraint of the combination of composite hub can be more flexible than the metal hub for the motion of paddle blades.

Rotordynamic Design and Analysis of the Rotor-Bearing System of a 500Wh Flywheel Energy Storage Device (플라이휠 에너지 저장장치 회전체계의 동역학적 설계및 해석)

  • 최상규;김영철;경진호
    • Journal of KSNVE
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    • v.8 no.1
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    • pp.81-86
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    • 1998
  • A 500Wh class high-speed Flywheel Energy Storage System (FESS) driven by a built-in BLDC motor/generator has been designed, which runs from 30000 to 60000rpm nominally. Due to the motor/generator inside, the flywheel rotor made of composites supported by PM/EM hybrid bearing system has a shape of bell or pendulum and thus requires accurate rotordynamic analysis and prediction of its dynamic behavior to secure the operating reliability. Rotordynamic analyses of the flywheel rotor-bearing system revealed that the bell shaped rotor has two conical rigid-body modes in the system operating range and the first conical mode, of which nodal point lies in the radial EM bearing position, can adversely affect the dynamic response of the rotor at the corresponding critical speed. To eliminate the possibility of wild behavior of the rotor, two guide bearings are adopted at the upper end of the rotor and motor/generator. It was also revealed that the EM bearing stiffness if 0.5~1.0E+6 N/m and damping of 2000 Ns/m are favirable for smooth operation of the system around the 2nd critical speed.

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Vibration Reduction of Composite Helicopter Blades using Active Twist Control Concept (능동 비틀림 제어기법을 이용한 복합재료 로터 블레이드의 진동 억제)

  • Pawar, Prashant M.;You, Young-Hyun;Jung, Sung-Nam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.2
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    • pp.139-146
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    • 2009
  • In this study, an assessment is made for the helicopter vibration reduction of composite rotor blades using an active twist control concept. The piezoceramic shear actuation mechanism along with elastic couplings of composite blades is used for vibration reduction. The rotor blades are modeled as composite box-beams with actuator layers bonded on the outer surfaces of the thin-walled section. The governing equations of motion for helicopter blades are obtained using Hamilton's principle. A time domain unsteady aerodynamic theory with free wake model is used to obtain the airloads. Various rotor configurations with different elastic couplings with appropriate actuator placement are used to investigate the hub vibration characteristics. Numerical results show that a substantial reduction of $N_b$/rev hub vibration can be achieved using the optimal control algorithm.

Structural Design and Analysis of Composite Parts for Small-scaled Hingeless Hub System of Helicopter (헬리콥터용 힌지없는 축소 복합재료 허브부품 구조 설계 및 해석)

  • Kim, Deog-Kwan;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.173-176
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    • 2002
  • This paper describes the design procedure of composite parts for hingeless hub system of helicopter. These composite parts are composed of flexure and sleeve. The design of this composite flexure is an important technique in hingeless hub system since the rotor system stability and dynamic characteristics depends on this flexure characteristics. The objective of this research is to replace the existing metal hub parts with composite to improve the performance and stability. First, the coupon test of candidate composite material for hub parts was conducted. The hub parts was designed based on test results and the manufacturing possibility by using Fiber Placement System(FPS) was checked. Also the dynamic analysis and stress analysis of composite hub parts was conducted. Through this research, we will find out the possibility of replacing existing metal hub parts with composite.

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Study on Structural Integrity of Bearingless Main Rotor Hub System of Helicopter (헬리콥터 무베이링 메인 로터 허브 시스템의 구조 건전성에 관한 연구)

  • Lee, Mu-Hyoung;Park, Ill-Kyoung;Kim, Sung-Joon;Hwang, In-Hee;Kim, Tae-Joo
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.20 no.4
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    • pp.50-56
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    • 2012
  • Rotor system is a very important part which produce lift, thrust and control force in helicopter. Component of rotor system must have structural integrity for applied load. The estimation of structural integrity is regarded greatly as important in aerospace field. In this study, the process of structural analysis performed for bearingless main rotor system of helicopter. The composite flexbeam and torque tube of bearingless main rotor are very thick, so 3D layered soild elements of MSC.PATRAN were used to get the finite element analysis results. To estimate structural integrity, non-linear static analysis considering geometric non-linearity is performed. In addition, detailed finete element analysis and non-linear static analysis are performed to consider the stress concentration for fitting effect and contact surface. The estimation process of structural integrity for bearingless main rotor system of helicopter may help the design.

Aeromechanical stability analysis and control of helicopter rotor blades (헬리콥터 회전날개깃의 안정성 해석과 제어)

  • Kim, J.S.;Chattopadhyay, Aditi
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.9 no.1
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    • pp.59-69
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    • 2001
  • The rotor blade is modeled using a composite box beam with arbitrary wall. The active constrained damping layers are bonded to the upper and lower surfaces of the box beam to provide active and passive damping. A finite element model, based on a hybrid displacement theory, is used in the structural analysis. The theory is capable of accurately capturing the transverse shear effects in the composite primary structure, the viscoelastic and the piezoelectric layers within the ACLs. A reduced order model is derived based on the Hankel singular value. A linear quadratic Gaussian (LQG) controller is designed based on the reduced order model and the available measurement output. However, the LQG control system fails to stabilize the perturbed system although it shows good control performance at the nominal operating condition. To improve the robust stability of LQG controller, the loop transfer recovery (LTR) method is applied. Numerical results show that the proposed controller significantly improves rotor aeromechanical stability and suppresses rotor response over large variations in rotating speed by increasing lead-lag modal damping in the coupled rotor-body system.

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Aerodynamic and Structural Design for Medium Size Horizontal Axis Wind Turbine Rotor Blade with Composite Material (복합재를 이용한 수평축 풍력터빈 회전 날개의 공력 및 구조설계에 관한 연구)

  • 공창덕;방조혁;오동우;김기범;김학봉
    • Journal of the Korean Society of Propulsion Engineers
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    • v.1 no.2
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    • pp.12-21
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    • 1997
  • Nowadays, non-pollution energy sources have been strongly needed because of the exhaustion of fossil fuels and serious environmental problems. Because wind energy can be enormously obtained from natural atmosphere, this type of energy has lots of advantages in a economic and pollution point of view. This study has established the aerodynamic and structural design procedure of the rotor blade with an appropriate aerodynamic performance and structural strength for the 500㎾ medium class wind turbine system. The aerodynamic configuration of the rotor blade was determined by considering the wind condition in the typical local operation region, and based on this configuration aerodynamic performance analysis was performed. The rotor blade has the shell-spar structure based on glass/epoxy composite material and is composed of shank including metal joint parts and blade. Structural design was done by the developed design program in this study and structural analysis, for instance stress analysis, mode analysis and fatigue life estimation, was performed by the finite element method. As a result, a medium scale wind turbine rotor blade with starting characteristics of 4m/s wind speed, rated power of 500㎾ at 12m/s wind speed and over 20 years fatigue life has been designed.

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Static Balancing of Laminated Rotor Blade by Lab-view (Lab-view를 이용한 적층 블레이드의 정적 밸런싱)

  • Kim, K.S.;Kong, J.H.;Chun, S.Y.;Hur, K.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.391-394
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    • 2009
  • Asymmetrical and unbalanced features such as rotor blade of helicopter, actuator of hard-disk in personal computer are usually manufactured with composite materials. In this case, mass distributions and center of gravity of the parts are important because of their static balancing. Therefore in the manufacturing processes, it is needed to check out the exact data of weight and gravity center. In this study, it has been studied experimentally the balancing of laminated rotor blade by using multiple-point weighing method and lab-view system.

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PM Assisted, Brushless Wound Rotor Synchronous Machine

  • Ali, Qasim;Atiq, Shahid;Lipo, Thomas A.;Kwon, Byung-il
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.399-404
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    • 2016
  • This paper presents a new permanent magnet (PM) assisted topology for a recently introduced brushless wound rotor synchronous machine (BL-WRSM) [1]. The BL-WRSM had a dual-inverter configuration for generating a composite magneto motive force (MMF) with a fundamental component and a subharmonic component. The subharmonic component of the MMF is used for brushless excitation of the rotor. In this paper, additional PMs were introduced on the rotor of the BL-WRSM, making it a hybrid BL-WRSM. We also discussed the flux weakening operation for the hybrid BL-WRSM. The hybrid BL-WRSM offered advantages for starting the machine and provided better performance under full-load conditions. The finite element method (FEM) was used to analyze the performance of the hybrid BL-WRSM, and we compared its performance with BL-WRSM. Finally, prototypes were built with and without the PM-assistance, and experiments were conducted to demonstrate their performance.

Structural Vibration Analysis for a Composite Smart UAV Considering Dynamic Hub-loads of the Tilt-rotor (틸트로터 허브 동하중을 고려한 복합재 스마트 무인기 진동해석)

  • Kim, Dong-Hyun;Jung, Se-Un;Koo, Kyo-Nam;Kim, Sung-Jun;Kim, Sung-Chan;Lee, Ju-Young;Choi, Ik-Hyeon;Lee, Jung-Jin
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.1 s.94
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    • pp.63-71
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    • 2005
  • In this study, structural vibration analyses of a composite smart unmanned aerial vehicle (UAV) have been conducted considering dynamic hub-loads of tilt-rotor. Practical computational structural dynamics technique based on the finite element method is applied using MSC/NASTRAN. The present smart UAV(TR-S2) structural model is constructed as full 3D configurations with both the helicopter flight mode and the airplane flight mode. Modal based transient response and frequency response analyses are used to efficiently investigate vibration characteristics of structure and installed electronic equipments. It is typically shown that the helicopter flight mode with the 90-deg tilting angle is the most critical case for the induced vibration of installed electronic equipments in the front.