• 제목/요약/키워드: Composite extrusion

검색결과 148건 처리시간 0.029초

원통형 고체산화물 연료전지 기술개발 (Development of Tubular Solid Oxide Fuel Cell)

  • 송락현
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
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    • pp.373-380
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    • 2001
  • Solid Oxide Fuel Cells (SOFCs) have received considerable attention because of the advantages of high effiiciency, low pollution, cogeneration application and excellent integration with simplified reformer In this paper, we reported development of anode-tubular SOFC by wet process. For making tubular cell, Ni-cermet YSZ anode tube was fabricated using extrusion process, and YSZ electrolyte layer and LSM-YSZ composite, LSM, LSCF cathode layer were coated onto the anode supported tube using slurry dipping process and sintered by co-firing process. By using this tubular cell, we fabricated single cell consisted of the various cathode layers and 4 cell stack with an effective area of $75 cm^2$ per single cell, and evaluated their performance characteristics.

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Numerical analysis of internal flow and mixing performance in polymer extruder I: single screw element

  • Kim, Nak-Soo;Kim, Hong-Bum;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • 제18권3호
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    • pp.143-151
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    • 2006
  • We analyzed the non-Newtonian and non-isothermal flow in a single screw extruder system and investigated the mixing performance with respect to the screw speed and the screw pitch. The viscosity of polymer melt was described with Carreau-Yasuda model. The mixing performance was computed numerically by tracking the motions of particles in the screw element system. The extent of mixing was characterized in terms of the deformation rate, the residence time distribution, and the strain. The results revealed that the high screw speed reduces the residence time but increases the deformation rate while the small screw pitch increases the residence time. It is concluded that the high screw speed increases the dispersive mixing performance and the small screw pitch increases the distributive mixing performance.

Preparation and Characterizations of Polymethylmethacrylate (PMMA)/Acrylate Rubber (ACM) Blend for Light Diffuser Applications

  • Lee, Byung Hwan;Chang, Young-Wook;Lim, Hyung Mi
    • Elastomers and Composites
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    • 제50권1호
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    • pp.49-54
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    • 2015
  • Dynamically vulcanized PMMA/ACM (80 wt%/20 wt%) blend using DCP as a curing agent was prepared using internal mixer. The morphology, mechanical properties, optical properties, melt viscosity and die swell were characterized by using FE-SEM, tensile test, Izod impact test, dynamic mechanical analysis, ARES and capillary rheometer, respectively. The blends show a phase-separated morphology in which ACM are dispersed in PMMA matrix. Dynamically vulcanized blend exhibits higher mechanical properties, higher melt viscosity, and die swell as compared to simple blend. And, the dynamically vulcanized blend showed total transmittance of more than 75% and haze of higher than 90%, which enable it to find potential applications to fabricate an optical diffuser by extrusion process.

복합재료 2층 기차의 응력해석 (A Stress Analysis of Double-deck Train with Composite Material)

  • 이영신;김재훈;박병준;김기남;주정수
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1999년도 춘계학술대회 논문집
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    • pp.75-82
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    • 1999
  • 본 연구의 목적은 구체 경량화의 일환으로써, 복합재료(3-X Board, Al extrusion panel, etc) 사용에 대한 가능성을 판단하기 위한 기초자료를 구축하는데 있다. 해석 대상은 2층 기차의 객차부분이고, 구체에 적용하는 복합재료는 3-X Board를 이용하였다. 구체의 구조 건전성을 평가하기 위해 상용 유한요소 프로그램을 이용하여 다양한 하중 하에서의 응력해석을 수행하였다. 구체에 사용되는 복합재료(3-X board)의 응력발생 경향을 파악하는 것이 목적이므로, 상세한 모델보다는 단순화한 모델을 이용하였다. 응력집중은 센터실(center sill), 1층 바닥과 측면과의 연결부, 그리고, 구체의 앞부분 창문 모서리에서 발생하였다. 압축 및 수직하중 하에서의 응력값들은 재료의 항복강도 내에 존재하였으나, 고유진동수는 제한 값보다 낮은 값을 갖았다. 현재 상세 모델에 대한 해석을 수행 중에 있다. 본 연구는 복합재료(3-X board)가 적용된 구체에 대한 초기 연구로써 만족할 만한 결과를 제시한다.

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반용융 가공법에 의한 $\delta$-Al$_2$O$_3$/Aluminum 복합재료의 강도 특성 (Characteristic Strength of $\delta$-Al$_2$O$_3$/Aluminum Composite by Rheo-compocasting)

  • 이상필;김만수;김석호;윤한기
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1995년도 특별강연 및 춘계학술발표 개요집
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    • pp.155-159
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    • 1995
  • A16061 alloy reinforced with 10 vol% $\delta$-A1$_2$O$_3$ short fiber have been fabricated by Rheo-compocasting and squeeze casting and extruded at high temperature using conical shape die and curved shape die with various extrusion ratios.. Tensile and hardness tests were carried out to examine mechanical properties of extruded materials and SEM observation of fractured surface was capable of accounting for fracture mechanism and bonding state of fiber and matrix.

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Fabrication of Aluminum/Aluminum Nitride Composites by Reactive Mechanical Alloying

  • Yu, Seung-Hoon;Shin, Kwang-Seon
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1294-1295
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    • 2006
  • Various reactions and the in-situ formation of new phases can occur during the mechanical alloying process. In the present study, Al powders were strengthened by AlN, using the in-situ processing technique during mechanical alloying. Differential thermal analysis and X-ray diffraction studies were carried out in order to examine the formation behavior of AlN. It was found that the precursors of AlN were formed in the Al powders and transformed to AlN at temperatures above $600^{\circ}C$. The hot extrusion process was utilized to consolidate the composite powders. The microstructure of the extrusions was examined by SEM and TEM. In order to investigate the mechanical properties of the extrusions, compression tests and hardness measurements were carried out. It was found that the mechanical properties and the thermal stability of the Al/AlN composites were significantly greater than those of conventional Al matrix composites.

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전차선용 Cu-$TiB_2$ 복합재료의 마모거동에 관한 분석 (The Analysis on Wear Behavior of Cu-$TiB_2$ Composite For Contact Wire)

  • 김정남;이태우;권성태;강계명
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.704-709
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    • 2004
  • The wear behavior and the mechanical property of Cu-$TiB_2$ composites were examined. Cu-$TiB_2$ composites were fabricated by hot extrusion and cold drawing with $TiB_2$ contents(1$\∼$5vol.$\%$) and the size of $TiB_2$ particles(10$\mu$m and 20$\mu$m). The pin-an-disk wear test was carried out under dry sliding wear conditions which loads varied with from 20N to 100N. At the time, counterpart wear material used SM45C. The experimental results showed that the friction coefficient and wear rate decreased with increasing the $TiB_2$ contents and decreasing the size of $TiB_2$ particle. Also, the depth of plastically deformed zone decreased with increasing the $TiB_2$ contents and decreasing the size of $TiB_2$ particle.

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PLA/CNT 복합재료의 결정화 특성 및 가수분해에 미치는 CNT 영향에 대한 연구 (A Study on the Effect of CNT on Crystallization Kinetics and Hydrolytic Degradation of PKA/CNT Composite)

  • 이미현;김성하;김시환;박종규;이우일
    • Composites Research
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    • 제24권4호
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    • pp.5-10
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    • 2011
  • 환경오염이 나날이 증가함에 따라 바이오 재료에 대한 관심이 커지고 있다. 본 연구에서는 생분해성 열가소성 수지인 폴리 유산 (PLA)을 기지재료로 하고 탄소나노튜브 (CNT)를 나노 filler로 사용하여 압출 및 사출공정을 통하여 복합재료를 제작하였다. 시편의 결정화도를 변화시키기 위하여 어닐링 시간에 변화를 주어 처리하였다. PLA의 결정화 특성은 시차주사열량계 (DSC)를 통하여 평가하였고, 적당한 양의 CNT가 PLA의 결정화 속도를 향상시킨 것을 확인할 수 있었다. 그 외에 PLA/CNT 복합재료의 가수분해 속도는 순수 PLA에 비하여 빠르지만 PLA/CNT 복합재료의 결정화도가 증가함에 따라 가수분해 속도가 늦어지는 것을 확인할 수 있었다. 이것은 가수분해가 PLA/CNT의 계면에서 쉽게 일어나고 결정화도가 높아짐에 따라 분자 구조가 치밀해지기 때문인 것으로 판단 된다.

폐타이어 분말과 재생PP로 제조한 열가소성 고무 플라스틱(TPV)의 물성평가 (Characterization of Thermo-Plastic Vulcanized (TPV) Composite Prepared by the Waste Tire and Plastic Powder)

  • 안주영;박종문;방대석;김봉석;오명훈
    • 자원리싸이클링
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    • 제23권4호
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    • pp.30-36
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    • 2014
  • 자동차 산업의 발달과 함께 환경오염 문제가 심각해지면서 연간 300,000톤 이상 발생하는 폐타이어의 재활용에 대한 관심이 높아지고 있다. 본 연구에서는 폐타이어 재활용을 목적으로 40, 80, 140 mesh 크기의 폐타이어 분말을 선별한 후, 입도 분석을 통하여 크기를 확인하고 그 형상을 SEM을 통해 관찰하였다. 또한 각각의 폐타이어 분말을 Virgin PP와 혼합하고 Intermeshing Corotating Twin Screw Extruder를 이용하여 TPV를 제조하고 특성 분석을 하였다. 이 중 효과가 좋은 140 mesh의 폐타이어 분말과 Virgin PP, Waste PP, PP-g-MA 세 가지 종류의 매트릭스를 다양한 비율로 혼합하여 TPV를 제조한 후 UTM을 통한 인장강도, 연신율과 Izod impact로 충격강도 등을 측정하였고 TGA로 열안정성을 확인하였다. 또한 SEM을 통하여 폐타이어 분말의 분산정도 및 파단면을 확인하였다.

Mechanical and Biological Characteristics of Reinforced 3D Printing Filament Composites with Agricultural By-product

  • Kim, Hye-Been;Seo, Yu-Ri;Chang, Kyeong-Je;Park, Sang-Bae;Seonwoo, Hoon;Kim, Jin-Woo;Kim, Jangho;Lim, Ki-Taek
    • 산업식품공학
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    • 제21권3호
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    • pp.233-241
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    • 2017
  • Scaffolds of cell substrates are biophysical platforms for cell attachment, proliferation, and differentiation. They ultimately play a leading-edge role in the regeneration of tissues. Recent studies have shown the potential of bioactive scaffolds (i.e., osteo-inductive) through 3D printing. In this study, rice bran-derived biocomposite was fabricated for fused deposition modeling (FDM)-based 3D printing as a potential bone-graft analogue. Rice bran by-product was blended with poly caprolactone (PCL), a synthetic commercial biodegradable polymer. An extruder with extrusion process molding was adopted to manufacture the newly blended "green material." Processing conditions affected the performance of these blends. Bio-filament composite was characterized using field emission scanning electron microscopy (FE-SEM) and energy dispersive X-ray spectroscopy (EDX). Mechanical characterization of bio-filament composite was carried out to determine stress-strain and compressive strength. Biological behaviors of bio-filament composites were also investigated by assessing cell cytotoxicity and water contact angle. EDX results of bio-filament composites indicated the presence of organic compounds. These bio-filament composites were found to have higher tensile strength than conventional PCL filament. They exhibited positive response in cytotoxicity. Biological analysis revealed better compatibility of r-PCL with rice bran. Such rice bran blended bio-filament composite was found to have higher elongation and strength compared to control PCL.