• Title/Summary/Keyword: Composite extrusion

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Effect of Food Simulants on the Properties of LDPE-Nano TiO2 Composite Film in Food Contact Environment (식품 접촉 모사 환경에서 식품유사용매의 LDPE-나노 TiO2 복합필름 재질특성 영향 평가)

  • Lee, Wooseok;Choi, Jae Chun;Park, Se-jong;Kim, MeeKyung;Ko, Seonghyuk
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.23 no.3
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    • pp.125-132
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    • 2017
  • The effect of food simulants on properties and light barrier function of LDPE-nano $TiO_2$ composite film has been investigated. LDPE-nano $TiO_2$ composite films were prepared with 5.0wt% $TiO_2$ content by melt-extrusion. To simulate food contact environment, according to KFDA standards and specifications for food utensils, containers and packages, food simulants were selected with deionized water, 50% ethanol, 4% acetic acid and n-heptane and composite films were immersed in each food simulant at $70^{\circ}C$, 30 min except n-heptane ($25^{\circ}C$, 60 min). A variety of material properties, including crystallinity, chemical bonds, surface morphology, mechanical, oxygen barrier and optical properties, of LDPE-nano $TiO_2$ composite film were examined with and without the food simulants treatment. As a result, under regulated migration condition, LDPE-nano $TiO_2$ composite showed extremely stable in all properties tested in the study in contact with food simulants indicating that $TiO_2$ nanoparticles are physicochemically stable and quite compatible with LDPE. Results enable us to anticipate migration of $TiO_2$ will probably not occur. To evaluate influence of migration of $TiO_2$ on food stuffs, their color, pH and acidity were observed as well.

A study on the properties of the carbon long-fiber-reinforced thermoplastic composite material using LFT-D method (LFT-D공법을 이용한 탄소 장섬유 강화 열가소성 복합재의 특성에 관한 연구)

  • Park, Myung-Kyu;Park, Si-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.80-85
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    • 2016
  • Carbon fiber-reinforced composite materials have been widely used in various industrial fields, but there are limits to increasing their strength and stiffness, because of the short-length fibers that are impregnated in them. In this study, a lab-scale small extruder system was developed with the capability to perform the carbon fiber impregnation and extrusion process in order to evaluate the properties of long-length carbon fiber reinforced thermoplastic composite materials molded by the LFT-D method. Specimens were made with the small extruder to press-mold long-length carbon fiber composite materials and evaluate their material properties. As a result, it was found that the carbon fiber length, press load and carbon fiber contents have a considerable influence on the strength and stiffness. Additional studies on such factors as the mixing screw design and coating of the carbon fiber are needed in order to improve the mechanical properties of carbon fiber composite materials.

Physical Property of Carbon Fiber Reinforced Thermoplastic Polymer based Composites by Repeating Processing of PP Composition (PP 복합 조성물의 반복 가공에 의한 열가소성 폴리머 탄소섬유 강화 복합재료의 물리적 특성 변화 연구)

  • Jin-Woo Lee;Jae-Young Lee;Seoung-Bo Shin;Jae-Hyung Park;Hyun-Ju Park;Kyung-Hun Oh;Jin-Hyuk Huh;Yun-Hae Kim;Ji-Eun Lee
    • Composites Research
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    • v.37 no.2
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    • pp.68-75
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    • 2024
  • Polypropylene (PP), a thermoplastic resin with excellent mechanical, thermal, chemical, and water resistance properties, has been attracting attention due to its economic efficiency and recyclability. However, repeated processing of thermoplastic resins can lead to property degradation, and the point at which quality degradation occurs varies depending on the processing conditions. In this study, we evaluated the performance changes of composite materials with repeated processing by blending PP resin with various additives and conducting extrusion and injection processes repeatedly. In addition, we evaluated the mechanical properties of composite materials to evaluate the effect of MFI value change during repeated processing on fiber impregnation in composite material processing.

Fabrication of Natural Fiber Composites through Hot Press and Analysis of Interfacial Adhesion (고온 프레스를 이용한 자연섬유 복합재료 제조와 계면 결합 분석)

  • Yi, Jin W.;Hwang, Byung S.;Lee, Jung H.;Nah, Chang W.
    • Journal of Adhesion and Interface
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    • v.7 no.2
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    • pp.26-31
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    • 2006
  • In order to effectively improve interfacial adhesion strength between polypropylene (PP) and jute fiber, we particularly incorporated maleic anhydride grafted PP (MAPP) into the matrix through the environment-friendly process without an additional method of process and had better mechanical performances by providing the alignment into the natural fiber than those of the conventional fabrication technology such as an extrusion or injection molding. We also proposed hot pressing method which applied relatively low shear to the composites and confirmed the chemical bonds among the functional groups of MAPP and jute using FT-IR approach. The concentration of MAPP for maximum tensile strength and modulus was optimized at 3 wt%. Flexural properties had no noticeable tendency to increase with MAPP contents compared to tensile strength, which could probably be explained by the degree in wetting of PP/MAPP matrix.

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Effects of Organic Peroxide Compatibilizer on the Physical Properties of the Biodegradable Plastic Film (과산화물 상용화제 첨가가 생분해 바이오 플라스틱 필름의 물성에 미치는 영향)

  • Han, Jung-Gu;Park, Seung Joon;Chung, Sung Taek;Li, Fanzhu;Kim, Pan-Chae;Kuk, YoungRye;Park, Hyung Woo
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.27 no.3
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    • pp.159-167
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    • 2021
  • The need for biodegradable plastic continues to increase, improvement of physical properties is necessary for actual use in the market. In this study, composite film was produced by adding peroxide additives to bioplastic according to concentration to investigate changes in the melt index, elongation, morphology, and TGA of the composite film. The addition of peroxide compatibilizer showed superior elongation of film and TGA compared to those of control. The added amount of compatibilizer affected the extrusion process, and it was revealed that adding an appropriate amount of peroxidizer is important. Analysis of the composite film's morphology revealed a heterogeneous dispersion sequence due to different rates of crystallization depending on the resin, and surface physical properties were best in the group added with 4% peroxide. The results above showed that the test group added with 4% peroxide compatibilizer was superior in the production of composite biodegradable film.

Microstructure Control of Fibrous Monolithic Al2O3-ZrO2 Composites (섬유단상 Al2O3-ZrO2 세라믹 복합재료의 미세조직제어)

  • Kim, Ki-Hyun;Kim, Taek-Soo;Lee, Byong-Taek
    • Korean Journal of Materials Research
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    • v.13 no.4
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    • pp.213-218
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    • 2003
  • Fibrous monolithic control of$ Al_2$$O_3$ -$ZrO_2$composite was investigated by multi-pass extrusion process. To obtain sound $Al_2$$O_3$-X $O_2$sintered bodies, burning out and sintering process were carefully carried out. The sintered bodies showed continuous, fibrous monolithic microstructure without any swelling. Many microcracks were observed at the $Al_2$$O_3$-$ZrO_2$interfaces due to the mismatching of thermal expansion coefficient between $Al_2$$O_3$ and $ZrO_2$phase. Most of m- $ZrO_2$grains included twin defects such as (001), (010) and (011) type to accommodate the phase transformation induced stress.

GF/PC Composite Filament Design & Optimization of 3D Printing Process and Structure for Manufacturing 3D Printed Electric Vehicle Battery Module Cover (전기자동차 배터리 모듈 커버의 3D 프린팅 제작을 위한 GF/PC 복합소재 필라멘트 설계와 3D 프린팅 공정 및 구조 최적화)

  • Yoo, Jeong-Wook;Lee, Jin-Woo;Kim, Seung-Hyun;Kim, Youn-Chul;Suhr, Jong-Hwan
    • Composites Research
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    • v.34 no.4
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    • pp.241-248
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    • 2021
  • As the electric vehicle market grows, there is an issue of light weight vehicles to increase battery efficiency. Therefore, it is going to replace the battery module cover that protects the battery module of electric vehicles with high strength/high heat-resistant polymer composite material which has lighter weight from existing aluminum materials. It also aims to respond to the early electric vehicle market where technology changes quickly by combining 3D printing technology that is advantageous for small production of multiple varieties without restrictions on complex shapes. Based on the composite material mechanics, the critical length of glass fibers in short glass fiber (GF)/polycarbonate (PC) composite materials manufactured through extruder was derived as 453.87 ㎛, and the side feeding method was adopted to improve the residual fiber length from 365.87 ㎛ and to increase a dispersibility. Thus, the optimal properties of tensile strength 135 MPa and Young's modulus 7.8 MPa were implemented as GF/PC composite materials containing 30 wt% of GF. In addition, the filament extrusion conditions (temperature, extrusion speed) were optimized to meet the commercial filament specification of 1.75 mm thickness and 0.05 mm standard deviation. Through manufactured filaments, 3D printing process conditions (temperature, printing speed) were optimized by multi-optimization that minimize porosity, maximize tensile strength, and printing speed to increase the productivity. Through this procedure, tensile strength and elastic modulus were improved 11%, 56% respectively. Also, by post-processing, tensile strength and Young's modulus were improved 5%, 18% respectively. Lastly, using the FEA (finite element analysis) technique, the structure of the battery module cover was optimized to meet the mechanical shock test criteria of the electric vehicle battery module cover (ISO-12405), and it is satisfied the battery cover mechanical shock test while achieving 37% lighter weight compared to aluminum battery module cover. Based on this research, it is expected that 3D printing technology of polymer composite materials can be used in various fields in the future.

Mechanical Properties of Corn Husk Flour/PP Bio-composites

  • Jagadeesh, Dani.;Sudhakara, P.;Lee, D.W.;Kim, H.S.;Kim, B.S.;Song, J.I.
    • Composites Research
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    • v.26 no.4
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    • pp.213-217
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    • 2013
  • The focus in the present work is to study the agro-waste corn husk bio-filler as reinforcement for polypropylene. These materials have been created by extrusion and injection molding. The effect of filler content by 10, 20, 30 and 40 wt. % and mesh sizes of 50~100, 100 and 300 on the mechanical properties was studied. For the un-notched specimens, the results of flexural strength showed a declining trend with increase the filler loading and the results of impact strength showed an increasing trend with increase the mesh size. In contrast, enhanced flexural modulus was observed with increasing filler loading and size.

MANUFACTURE AND CHARACTERISTICS OF SNACK-TYPE PRODUCTS CONTAINING MEAT AND STARCH

  • Cho, Soo-Hyun
    • Proceedings of the Korean Society for Food Science of Animal Resources Conference
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    • 1997.06a
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    • pp.19-39
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    • 1997
  • Extrusion conditions were optimized for blends of ground lamb and starch using a single-screw extruder for the purpose of producing expanded snack-type products. A central composite rotatable response surface methodology(RSM) design was used with variation in feed moisture, process temperature, and screw speed. The three variables significantly affected one or more of the measured physical properties of extrudates. The optimum conditions for minimum shear force values were 26.5% feed moisture, $148^{\circ}C$ process temperature, and 134 rpm screw speed. Lean ground beef, chicken, goat, lamb or mutton was blended with corn starch, and extruded at the optimum condition established from RSM experiments. Physical/rheological properties were generally similar, water activity was low (<0.12) and total aerobic plate counts were <10 for all products. Extrudates containing chicken had the highest ratio of polyunsaturated fatty acids to saturated fatty acids, whereas those containing beef had the highest ratio of monounsaturated fatty acids to saturated fatty acids. Sensory data indicated that texture was acceptable and flavor characteristics were not different among the products.

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Mechanical Alloying Behavior and Microstructures of Extrudate in Al-Ti-(Si) Base Alloys (A1-Ti-(Si)계 합금의 기계적 합금화 및 성형체의 미세조직)

  • 최철진
    • Journal of Powder Materials
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    • v.2 no.2
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    • pp.165-170
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    • 1995
  • Alloying behavior of nanocrystalline Al-Ti-(Si) composite powders via mechanical alloying (MA) has been investigated, and the effect of Si on the microstructural changes during MA was discussed. The microstructures of both MA powders and extruded compacts were examined. In Al-Ti system, the solid solutionized nanocrystalline powders could be obtained by MA. On the contrary, fine Si particles were embedded as an elemental state in the matrix of Al-Ti-Si system because of the brittleness and the negligible solid solubility of Si in Al. After hot extrusion, $Al3Ti$ phase was finely precipitated in Al-10fSTi alloy, and Si particles were dissolved to form $(Al, Si)_3Ti$ phase in Al-10%Ti-2%Si alloy.

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