• Title/Summary/Keyword: Composite blades

검색결과 129건 처리시간 0.038초

복합재료 기준형 블레이드를 장착한 축소 힌지없는 허브시스템의 진동특성과 피로수명 예측 (The Vibration Characteristic and Fatigue Life Estimation of a Small-scaled Hingeless Hub System with Composite Rectangular Blades)

  • 송근웅;김준호;김덕관;주진
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 추계학술대회논문집
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    • pp.310-315
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    • 2003
  • This paper described that rotating test and fatigue test of a small-scale hingeless hub system with composite rectangular blades. Generally Rotating stability and fatigue test technique is one of Key-technology on test and evaluation for helicopter rotor system Rotating test of hingeless rotor system was achieved by means of rotor vibration characteristic and aeroelastic stability test GSRTS, equipped with hydraulic actuator and 6-component rotating balance was used to test hingeless rotor system especially for an observation of blade motion including flawing, lagging and feathering. Rotating test was done in hover and forward flight condition. Small-scaled blade fatigue test condition was determined by blade load analysis with the reference table of composite materials(S-N curve). Fatigue test bench was developed for the estimation of blade fatigue life, and tested its characteristic.

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Thermoelastic eigenfrequency of pre-twisted FG-sandwich straight/curved blades with rotational effect

  • Souvik S. Rathore;Vishesh R. Kar;Sanjay
    • Structural Engineering and Mechanics
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    • 제86권4호
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    • pp.519-533
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    • 2023
  • This work focuses on the dynamic analysis of thermal barrier coated straight and curved turbine blades modelled as functionally graded sandwich panel under thermal environment. The pre- twisted straight/curved blade model is considered to be fixed to the hub and, the complete assembly of the hub and blade are assumed to be rotating. The functionally graded sandwich composite blade is comprised of functionally graded face-sheet material and metal alloy core. The constituents' material properties are assumed to be temperature-dependent, however, the overall properties are evaluated using Voigt's micromechanical scheme in conjunction with the modified power-law functions. The blade model kinematics is based on the equivalent single-layer shear deformation theory. The equations of motion are derived using the extended Hamilton's principle by including the effect of centrifugal forces, and further solved via 2D- isoparametric finite element approximations. The mesh refinement and validation tests are performed to illustrate the stability and accurateness of the present model. In addition, frequency characteristics of the pre-twisted rotating sandwich blades are computed under thermal environment at various sets of parametric conditions such as twist angles, thickness ratios, aspect ratios, layer thickness ratios, volume fractions, rotational velocity and blade curvatures which can be further useful for designing the blade type structures under turbine operating conditions.

30kW 풍력터빈용 아마섬유 복합재 블레이드 제조를 위한 구조 시험 분석 연구 (Structural Test Analysis Study for Manufacturing of Flax Fiber Composite Blades for 30kW Wind Turbines)

  • 신혜진;이지현;문성영;이정환
    • Composites Research
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    • 제36권1호
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    • pp.32-36
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    • 2023
  • 최근 탄소 중립 등 지속 가능한 발전을 위한 지구환경 문제가 대두되면서 기존 풍력터빈의 소재인 유리섬유 복합재의 폐기 시 처리 방안이 문제가 되고 있다. 이를 해결하기 위해 본 연구에서는 기존의 유리섬유 복합재를 대체할 수 있는 친환경 복합재인 아마섬유 기반 복합재를 활용하여 30kW 풍력터빈 블레이드를 제조하고 적합성을 평가하였다. 먼저 친환경 천연 아마섬유 복합재의 풍력터빈 블레이드 소재로 활용 가능성을 검증하기 위해 기계적 강도 시험을 수행하였으며, 그 결과 선행 아마섬유 복합재 물성 연구 대비 좀 더 우수한 강도가 측정된 것을 확인하였다. 또한 제작된 30kW 급 아마섬유 복합재 블레이드를 활용하여 아마섬유 복합재 블레이드의 정적강도를 측정하는 정적강도 성능평가 시험을 통하여 적합성을 확인하였다.

소형 풍력발전 시스템용 복합재 블레이드의 설계 및 시험에 관한 연구 (A Study on Design and Test for Composite Blade of Small Scale Wind Turbine System)

  • 공창덕;방조혁;박종하;오경원
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.125-130
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    • 2004
  • This study proposes a development for the l-kW class small wind turbine system, which is applicable to relatively low wind speed region like Korea and has the variable pitch control mechanism. In the aerodynamic design of the wind turbine blade, parametric studies were carried out to determine an optimum aerodynamic configuration which is not only more efficient at low wind speed but whose diameter is not much larger than similar class other blades. A light composite structure, which can endure effectively various loads, was newly designed. In order to evaluate the structural design of the composite blade, the structural analysis was performed by the finite element method. Moreover both structural safety and aerodynamic performance were verified through the prototype test.

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복합재 무베어링 로우터 블레이드의 정지 비행시 공력탄성학적 안정성 해석 (Aeroelastic Stability Analysis of Composite Bearingless Rotor Blades in Hover)

  • 임인규;최지훈;이인;한재흥
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.83-86
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    • 2004
  • The aeroelastic stability analysis of composite bearingless rotors is investigated using a large deflection beam theory in hover. The bearingless rotor configuration consists of a single flexbeam with a wrap-around type torque tube and the pitch links located at the leading edge and trailing edge of the torque tube root. For the analysis of composite bearingless rotors, flexbeam is assumed to be a rectangular section made of laminate. Two-dimensional quasi-steady strip theory and Loewy's aerodynamic theory with the lift deficiency function are used for unsteady aerodynamic computation. The finite element equations of motion for beams are obtained using Hamilton's principle. Numerical results of selected bearingless rotor configurations are obtained for the lay-up of laminae in the flexbeam and pitch links location.

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소형풍력발전 블레이드용 복합재료의 피로수명 분포에 대한 확률론적 평가 (Statistical Distribution of Fatigue Life of Composite Materials for Small Wind-Turbine Blades)

  • 강기원
    • 대한기계학회논문집A
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    • 제35권10호
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    • pp.1281-1289
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    • 2011
  • 본 논문에서는 소형풍력발전시스템 블레이드 제작에 사용되는 복합재료의 피로수명 데이터에 대한 통계적 해석을 위하여 다양한 확률분포 모델의 적합성에 대한 연구를 수행하였다. 이를 위하여 삼축 유리섬유강화 복합재료를 대상으로 0$^{\circ}C$, 45$^{\circ}C$ 및 90$^{\circ}C$ 의 하중방향에 대한 인장시험을 실시하였다. 또한 상기의 하중방향에 대하여 4 수준의 피로응력준에서의 피로시험을 수행하였다. 이를 통하여 획득한 피로수명 데이터를 대상으로 1) 전체 적합성, 2) 끝단 적합성 및 3) 피로물리 일치성의 기준을 이용하여 2 모수 Weibull, 3 모수 Weibull, 정규 및 대수정규분포의 적합성을 평가하였다. 또한 피로수명의 분산에 대한 하중방향 및 피로응력의 영향 역시 검토하였다.

Design and Vibratory Loads Reduction Analysis of Advanced Active Twist Rotor Blades Incorporating Single Crystal Piezoelectric Fiber Composites

  • Park, Jae-Sang;Shin, Sang-Joon;Kim, Deog-Kwan
    • International Journal of Aeronautical and Space Sciences
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    • 제9권2호
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    • pp.18-33
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    • 2008
  • This paper presents design optimization of a new Active Twist Rotor (ATR) blade and conducts its aeroelastic analysis in forward flight condition. In order to improve a twist actuation performance, the present ATR blade utilizes a single crystal piezoelectric fiber composite actuator and the blade cross-sectional layout is designed through an optimization procedure. The single crystal piezoelectric fiber composite actuator has excellent piezoelectric strain performance when compared with the previous piezoelectric fiber composites such as Active Fiber Composites (AFC) and Macro Fiber Composites (MFC). Further design optimization gives a cross-sectional layout that maximizes the static twist actuation while satisfying various blade design requirements. After the design optimization is completed successfully, an aeroelastic analysis of the present ATR blade in forward flight is conducted to confirm the efficiency in reducing the vibratory loads at both fixed- and rotating-systems. Numerical simulation shows that the present ATR blade utilizing single crystal piezoelectric fiber composites may reduce the vibratory loads significantly even with much lower input-voltage when compared with that used in the previous ATR blade. However, for an application of the present single crystal piezoelectric actuator to a full scaled rotor blade, several issues exist. Difficulty of manufacturing in a large size and severe brittleness in its material characteristics will need to be examined.

프로펠러 블레이드의 형상설계 및 CNC 공구경로 생성 (Parametric Shape Design and CNC Tool Path Generation of a Propeller Blade)

  • 정종윤
    • 한국정밀공학회지
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    • 제15권8호
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    • pp.46-59
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    • 1998
  • This paper presents shape design, surface construction, and cutting path generation for the surface of marine ship propeller blades. A propeller blade should be designed to satisfy performance constraints that include operational speed which impacts rotations per minutes, stresses related to deliverable horst power, and the major length of the marine ship which impacts the blade size and shape characteristics. Primary decision variables that affect efficiency in the design of a marine ship propeller blade are the blade diameter and the expanded area ratio. The blade design resulting from these performance constraints typically consists of sculptured surfaces requiring four or five axis contoured machining. In this approach a standard blade geometry description consisting of blade sections with offset nominal points recorded in an offset table is used. From this table the composite Bezier surface geometry of the blade is created. The control vertices of the Hazier surface patches are determined using a chord length fitting procedure from tile offset table data. Cutter contact points and path intervals are calculated to minimize travel distance and production time while maintaining a cusp height within tolerance limits. Long path intervals typically generate short tool paths at the expense of increased however cusp height. Likewise, a minimal tool path results in a shorter production time. Cutting errors including gouging and under-cut, which are common errors in machining sculptured surfaces, are also identified for both convex and concave surfaces. Propeller blade geometry is conducive to gouging. The result is a minimal error free cutting path for machining propeller blades for marine ships.

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반응면 기법을 이용한 복합재료 사이클로콥터 로터의 최적설계 (Optimized design of composite Cyclocopter rotor system using RSM)

  • 황창섭;황인성;김민기;김승조
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.163-166
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    • 2005
  • 사이클로콥터는 회전축에 평행하게 회전하는 블레이드로 구성된 사이클로이드 블레이드 시스템으로부터 추력을 얻는 수직이착륙 무인기이다. 본 논문에서는 공기역할을 고려한 최적 설계를 통해 결정된 로터 형상을 갖는 사이클로콥터에 대해서 구조 해석을 수행하였다. 복합재료 블레이드의 적층각, 적층수 등을 MSC/NASTRAN 과 반응면 기법 등에 의해서 결정하였다. 블레이드를 포함한 로터 정적 해석을 통해 각 요소가 허용 응력 이내의 값을 가짐을 확인하였고, 동적 해석을 통해 주요 저차 모드가 로터 회전과 불일치하게 함으로써 공진의 가능성을 없앴다.

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