• Title/Summary/Keyword: Composite Residual Stress

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Cumulative Damage Theory in Fatigue of Graphite/Epoxy [±45]s Composites

  • An, Deuk Man
    • Composites Research
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    • v.28 no.4
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    • pp.182-190
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    • 2015
  • The phenomenological evolution laws of damage can be defined either based on residual life or residual strength. The failure of a specimen can be defined immediately after or before fracture. The former is called in this paper by "failure defined by approach I" and the latter "failure defined by approach II." Usually at failure there is a discontinuity of loading variables and, because of this, damage at failure is discontinuous. Therefore the values of damage at failure by two different approaches are not the same. Based on this idea the sequence effects of the phenomenological evolution law of damage given by $dD/dN=g(D)f({\Phi})$ were studied. Thin-walled graphite/epoxy tubes consisting of four of $[{\pm}45]_s$ laminates were used for the experimental study of sequence effects and the effects of mean stress on fatigue life. It was found that the sequence effects in two step uniaxial fatigue for $[{\pm}45]_s$ graphite/epoxy tubular specimen showed that a high-low block loading sequence was less damaging than a low-high one.

Fabrication Process and Reliability Evaluation of Shape Memory Alloy Composite (형상기억복합재료의 저조공정 및 신뢰성 평가)

  • Lee, Jin-Kyung;Park, Young-Chul;Lee, Kyu-Chang;Choi, Il-Kook;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.634-641
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    • 2001
  • Shape memory alloy has been used to improve the tensile strength of composite by the occurrence of compressive residual stress in matrix using its shape memory effect. In order to fabricate shape memory alloy composite, TiNi alloy and A16061 were used as reinforcing material and mix, respectively. In this study, TiNi/A16061 shape memory alloy composite was made by using hot press method. However, the specimen fabricated by this method had the bonding problem at the boundary between TiNi fiber and Al matrix when the load was applied to it. A cold rolling was imposed to the specimen to improve the bonding effect. It was found that tensile strength of specimen subjected to cold rolling was more increased than that of specimen which did not underwent cold rolling. In addition, acoustic emission technique was used to quantify the microscopic damage behavior of cold rolled TiNi/A16061 shape memory alloy composite at high temperature.

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Analysis of Thermal Deformation of Carbon-fiber Reinforced Polymer Matrix Composite Considering Viscoelasticity (점탄성을 고려한 탄소 섬유강화 복합재의 열 변형 유한요소 해석)

  • Jung, Sung-Rok;Kim, Wie-Dae;Kim, Jae-Hak
    • Composites Research
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    • v.27 no.4
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    • pp.174-181
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    • 2014
  • This study describes viscoelasticity analysis of carbon-fiber reinforced polymer matrix composite material. One of the most important problem during high temperature molding process is residual stress. Residual stress can cause warpage and cracks which can lead to serious defects of the final product. For the difference in thermal expansion coefficient and change of resin property during curing, it is difficult to predict the final deformed shape of carbon-fiber reinforced polymer matrix composite. The consideration of chemical shrinkage can reduce the prediction errors. For this reason, this study includes the viscoelasticity and chemical shrinkage effects in FE analysis by creating subroutines in ABAQUS. Analysis results are compared with other researches to verify the validity of the subroutine developed, and several stacking sequences are introduced to compare tested results.

Thermal Deformation Analysis of L-shaped Composite During Cure Process by Viscoelastic Model (점탄성을 고려한 L-형상 복합재료 성형시 열변형 해석)

  • Seong, Dong-Yun;Kim, Wie-Dae
    • Composites Research
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    • v.33 no.4
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    • pp.220-227
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    • 2020
  • When curing the composite, the fibers have little thermal deformation, but the resin changes its properties with time and temperature, which leads to residual stress in the product. Residual stress is caused by the difference in the coefficient of thermal expansion of the fibers and resin during the curing process and the chemical shrinkage of the resin. This difference causes thermal deformation such as spring-in and warpage. Thermal deformation of composite structure is important issue on quality of product, and it should be considered in manufacturing process. In this study, a subroutine was developed to predict thermal deformation by applying 3-D viscoelastic model. The finite element analysis was verified by comparing the results of the plate analysis of the 2-D viscoelastic model. Spring-in of L-shaped structure was predicted and analyzed by applying the 3-D viscoelastic model.

Cross-sectional analysis of arbitrary sections allowing for residual stresses

  • Li, Tian-Ji;Liu, Si-Wei;Chan, Siu-Lai
    • Steel and Composite Structures
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    • v.18 no.4
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    • pp.985-1000
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    • 2015
  • The method of cross-section analysis for different sections in a structural frame has been widely investigated since the 1960s for determination of sectional capacities of beam-columns. Many hand-calculated equations and design graphs were proposed for the specific shape and type of sections in pre-computer age decades ago. In design of many practical sections, these equations may be uneconomical and inapplicable for sections with irregular shapes, leading to the high construction cost or inadequate safety. This paper not only proposes a versatile numerical procedure for sectional analysis of beam-columns, but also suggests a method to account for residual stress and geometric imperfections separately and the approach is applied to design of high strength steels requiring axial force-moment interaction for advanced analysis or direct analysis. A cross-section analysis technique that provides interaction curves of arbitrary welded sections with consideration of the effects of residual stress by meshing the entire section into small triangular fibers is formulated. In this study, two doubly symmetric sections (box-section and H-section) fabricated by high-strength steel is utilized to validate the accuracy and efficiency of the proposed method against a hand-calculation procedure. The effects of residual stress are mostly not considered explicitly in previous works and they are considered in an explicit manner in this paper which further discusses the basis of the yield surface theory for design of structures made of high strength steels.

Case study on stability performance of asymmetric steel arch bridge with inclined arch ribs

  • Hu, Xinke;Xie, Xu;Tang, Zhanzhan;Shen, Yonggang;Wu, Pu;Song, Lianfeng
    • Steel and Composite Structures
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    • v.18 no.1
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    • pp.273-288
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    • 2015
  • As one of the most common failure types of arch bridges, stability is one of the critical aspects for the design of arch bridges. Using 3D finite element model in ABAQUS, this paper has studied the stability performance of an arch bridge with inclined arch ribs and hangers, and the analysis also took the effects of geometrical and material nonlinearity into account. The impact of local buckling and residual stress of steel plates on global stability and the applicability of fiber model in stability analysis for steel arch bridges were also investigated. The results demonstrate an excellent stability of the arch bridge because of the transverse constraint provided by transversely-inclined hangers. The distortion of cross section, local buckling and residual stress of ribs has an insignificant effect on the stability of the structure, and the accurate ultimate strength may be obtained from a fiber model analysis. This study also shows that the yielding of the arch ribs has a significant impact on the ultimate capacity of the structure, and the bearing capacity may also be approximately estimated by the initial yield strength of the arch rib.

Study on Thermal Residual Stresses and Transmission Characteristics in N-pole Type Frequency Selective Surface Embedded Composite Structures (N-pole 종류의 FSS가 결합된 복합재료 구조의 잔류응력과 전파투과특성)

  • Park, Kyoung Mi;Hwang, In Han;Chun, Heoung Jae;Hong, Ic Pyo;Park, Yong Bae;Kim, Yoon Jae
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.2
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    • pp.123-130
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    • 2013
  • In this paper, the delamination and failures in frequency selected surface(FSS) caused by residual stresses in the FSS embedded hybrid composites due to the difference between the coefficients of thermal expansion of components and the transmission characteristic changes due to deformation of FSS patterns by residual stresses were studied. FSS may have different electromagnetic characteristics depending on the type of element, design variables, and arrangement. Design variables of dipole FSS were determined using PSO(Particle Swarm Optimization) to obtain the transmission characteristic for the target resonant frequency. Subsequently, the design variables of other types of N-pole(tripole, cross dipole, and Jerusalem cross) were determined based on the dimensions of the dipole for the comparisons of residual stresses of FSS embedded composite structures and transmission characteristics. In addition, effects of FSS pattern, and stacking sequence of composite laminates were considered.

Effect of residual stress and geometric imperfection on the strength of steel box girders

  • Jo, Eun-Ji;Vu, Quang-Viet;Kim, Seung-Eock
    • Steel and Composite Structures
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    • v.34 no.3
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    • pp.423-440
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    • 2020
  • In the recent years, steel box girder bridges have been extensively used due to high bending stiffness, torsional rigidity, and rapid construction. Therefore, researches related to this girder bridge have been widely conducted. This paper investigates the effect of residual stresses and geometric imperfections on the load-carrying capacity of steel box girder bridges spanning 30 m and 50 m. A three - dimensional finite element model of the steel box girder with a closed section was developed and analyzed using ABAQUS software. Nonlinear inelastic analysis was used to capture the actual response of the girder bridge accurately. Based on the results of analyses, the superimposed mode of webs and flanges was recommended for considering the influence of initial geometric imperfections of the steel box model. In addition, 4% and 16% strength reduction rates on the load - carrying capacity of the perfect structural system were respectively recommended for the girders with compact and non-compact sections, whose designs satisfy the requirements specified in AASHTO LRFD standard. As a consequence, the research results would help designers eliminate the complexity in modeling residual stresses and geometric imperfections when designing the steel box girder bridge.