• Title/Summary/Keyword: Composite Body

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Torsion Rigidity of Composite Material Cmbody for Low Floor Bus (한국형 저상버스 복합소재 차체에 대한 비틀림 강성 평가)

  • Leem, Song-Gyu;Kim, Yeon-Su;Mok, Jai-Kyun;Jang, Se-Ky;Cho, Se-Hyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.548-553
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    • 2008
  • Low Floor buses have no steps to get on or get off the main cabin to provide the old and the handicapped with easy access. The car body for the low floor bus was designed to consider Korean physical standard, passenger capacity (standee, seated, handicapped), arrangement of vehicle components, and bus law or regulations. It was designed as an one body, without any reinforcement armature, which has light-weight sandwich constructions with glass epoxy skins, aluminum honeycomb cores and inner-frames. In this paper, torsion rigidity of the designed car body was evaluated and compared with that of a car body with reinforcement armatures in the cabin. Finite element method verified that the designed car body without reinforcement armatures could satisfy requirements of torsion rigidity.

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A Study on the Behavior of Ambient Hydraulic Cycling Test for 70 MPa Type3 Hydrogen Composite Cylinder (70 MPa용 Type 3 수소 복합용기의 상온수압반복 거동에 관한 연구)

  • Cho, Sung-Min;Kim, Chang-Jong;Kim, Young-Gyu
    • Journal of the Korean Institute of Gas
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    • v.16 no.1
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    • pp.46-50
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    • 2012
  • The performance of the Type3 hydrogen composite cylinder whose pressure is 70 MPa using hydrostatic cycling test equipment was evaluted in this study. It also includes the finite element method analysis on the performance of the cylinder when the pressure is applied. As a result, cylinder body parts of the Type3 hydrogen composite cylinder, which draws attention with its safe status and the lightness, was ruptured first and the same result has been found out through the finite element method. The dome knuckle and the cylinder body were proved as the weakest parts since the cylinder body parts was expanded under the pressure.

Fabrication of Composite Filler Metal by Melt Infiltration (용탕 침투법을 이용한 복합 삽입 금속의 제조)

  • Park, Heung-Il;Kim, Ji-Tae;Kim, Woo-Yeol
    • Journal of Korea Foundry Society
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    • v.23 no.5
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    • pp.244-250
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    • 2003
  • The aim of this study is fabricating of composite filler metal (CFM) by a combination of selective laser sintering (SLS) of stainless steel powders (RapidSteel $2.0^{TM}$ and liquid phase infiltration of Ag-28 wt.%Cu alloy. Porous stainless steel body with inter-connected pore channels was fabricated by SLS, binder decomposing and densification processes. By the direct contact infiltration, the narrow inter-particle channels of the porous body were completely filled with the Ag-28 wt.%Cu alloy infiltrant. During infiltration, the dissolved elements of Fe, Ni and Cr from the porous body were solved into copper solid solution phases, which consist of eutectic structure of composite metal matrix. The S10C/CFM/S10C joints, which have narrow clearance gaps between them up to 10 micrometers, were joined successfully by self-feeding of filler metal from the matrix of CFM. The CFM kept its original thickness and microstructure after brazing. The tensile strength of brazed specimen was higher than 30 kgf/$mm^2$ and showed a typical ductile fracture mode in the CFM.

Study on Synthesis and Mechanical Properties of (B.Si)C Composite by Self Propagating High Temperature Synthesis Chemical Furnace (SHS 화학로에 의한 (B.Si)C 복합체의 합성 및 기계적 특성에 관한 연구)

  • 이형복;조덕호;이재원
    • Journal of the Korean Ceramic Society
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    • v.32 no.4
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    • pp.413-418
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    • 1995
  • The (B.Si)C composite was prepared form the mixture of metal boron, silicon, and carbon powders in Ar atmosphere by Self-propagating High-temperature Synthesis Chemical Furnace. The characterization of synthesized power and sintered body were investigated. The microstructure of sintered body suggested that SiC boundary was made between B4C grains. The most excellent mechanical properties, the relative density of 95% oftheoretical value, 3 point flexural strength of 360MPa, and fracture toughness of 3.6MN/m3/2 could be obtained in 80wt% B4C-20 wt% SiC composite were obtained.

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Fatigue Assessment of Hybrid Composite Joint for the Tilting Car Body (틸팅차량용 Hybrid차체 접합체결부의 피로 특성 평가)

  • Jung, Dal-Woo;Kim, Duck-Jae;Choi, Se-Hyun;Seo, Sueng-Il;Choi, Nak-Sam
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.260-263
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    • 2005
  • Fatigue fracture behavior of a hybrid joint between side-panel and under-frame by riveting and adhesive bonding has been evaluated. Two kinds of joint specimens based on real geometry were fabricated for shearing test as well as bending test. Static and cyclic loadings were used for fatigue assessment. Fatigue fracture results obtained by such experiments were reflected in modifications of design parameters of the hybrid joint.

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Structural Safety Evaluation of An Autoclave Cured Train Carbody with Length of 23m (오토클레이브 성형된 길이 23m 복합재 철도차량 차체의 구조적 특성평가)

  • Kim, Jung-Seok;Lee, Sang-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1551-1559
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    • 2005
  • This paper explains manufacturing process and experimental studies on a composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. In order to evaluate structural behavior and safety of the composite carbody, the static load tests such as vertical load, end compressive load, torsional load and 3-point support load tests have been conducted. These tests were performed under Japanese Industrial Standard (JIS) 17105 standard. From the tests, maximum deflection was 12.3mm and equivalent bending stiffness of the carbody was 0.81$\times$10$^{14}$ kgf$\cdot$mm$^{2}$ Maximum stress of the composite body was lower than 12.2$\%$ of strength of the carbon/epoxy. Therefore, the composite body satisfied the Japanese Industrial Standard.

Biocompatibility of Nanoscale Hydroxyapatite-embedded Chitosan Films

  • Sun, Fangfang;Koh, Kwangnak;Ryu, Su-Chak;Han, Dong-Wook;Lee, Jaebeom
    • Bulletin of the Korean Chemical Society
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    • v.33 no.12
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    • pp.3950-3956
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    • 2012
  • In order to improve the bioactivity and mechanical properties of hydroxyapatite (HAp), chitosan (Chi) was in situ combined into HAp to fabricate a composite scaffold by a sublimation-assisted compression method. A highly porous film with sufficient mechanical strength was prepared and the bioactivity was investigated by examining the apatite formed on the scaffolds incubated in simulated body fluid. In addition, the cytotoxicity of the HAp/Chi composite was studied by evaluating the viability of murine fibroblasts (L-929 cells) exposed to diluted extracts of the composite films. The apatite layer was assessed using scanning electronic microscopy, inductively coupled plasma-optical emission spectrometry and weight measurement. Composite analysis showed that a layer of micro-sized, needle-like crystals was formed on the surface of the composite film. Additionally, the WST-8 assay after L-929 cells were exposed to diluted extracts of the composite indicated that the HAp/Chi scaffold has good in vitro cytocompatibility. The results indicated that HAp/Chi composites with porous structure are promising scaffolding materials for bone-patch engineering because their porous morphology can provide an environment conductive to attachment and growth of osteoblasts and osteogenic cells.

Multi-Body Dynamic Response Analysis of a MW-Class Wind Turbine System Considering Rotating and Flexibility (로터 회전 및 타워의 탄성력을 고려한 MW 급 풍력발전기의 비선형 다물체 동적 응답 해석)

  • Kim, Dong-Man;Kim, Dong-Hyun;Kim, Yo-Han;Kim, Su-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.04a
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    • pp.78-83
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    • 2009
  • In this study, computer applied engineering (CAE) techniques are fully used to conduct structural and dynamic analyses of a whole huge wind turbine system including composite blades, tower and nacelle. For this study, computational fluid dynamics (CFD) is used to predict aerodynamic loads of the rotating wind-turbine blade model. Multi-body dynamic structural analyses are conducted based on the non-linear finite element method (FEM) by using super-element method for composite laminates blade. Three-dimensional finite element model of a wind turbine system is constructed including power train(main shaft, gear box, coupling, generator), bedplate and tower. The results for multi-body dynamic simulations on the wind turbine's critical operating conditions are presented in detail.

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Material Properties Degradation of Composite Body Panel Exposed to High Temperature (복합재료 Body Panel의 고온열화 특성)

  • Pyun, Hyun-Joong;Nam, Hyun-Wook;Han, Kyung-Seop
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.219-224
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    • 2000
  • A research for development of composite body panel is in progress for lightening tare. Low specific weight LPMC (Low pressure molding compound) has advantages such as lightweight and resistance to dent and corrosion. In this study, tensile, bending and impact tests for the LPMC and SPRC35 (High tension steel plate) were carried out and compared. Although mechanical properties of SPRC35 are better than the LPMC, the LPMC satisfies basic requirements for car body panel. The high temperature exposed LPMC were degraded due to fiber-matrix debonding and deterioration of resin.

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Safety Analysis for Passengers of Composite Car-body against Lightning Strikes (복합차체의 낙뢰에 대한 인체 안전성 분석)

  • Kim, Sung-Wook;Choi, Su-Yeon;Park, Dae-Won;Kil, Gyung-Suk
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.144-150
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    • 2008
  • In this paper, the safety for passengers of composite car-body against lightning strikes was analyzed by the application of an impulse generator which can produce impulse current up to 50 [kA] with 8/20 [us] waveform. Potential difference on inside surface of the car-body was measured as a safety parameter for the passengers against lightning strikes. The potential difference between 20 [cm] distant was 175 [V] at 37.67 [kA], and it corresponded to 875 [V] between 1 [m] distant. The amount of charge flowing a passenger at 100 [kA] impulse current can be estimated to 0.31 [mA s]. This is much less than the limit amount of charge for human body, 30 [mA s] which is presented by Koeppen and Osypka.

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