• Title/Summary/Keyword: Composite Blade

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Study on Structural Design of Glass/epoxy Composite Blade and Tower of Vertical Axis Wind Turbine System (수직축 풍력 발전 시스템의 유리/에폭시 복합재 블레이드 및 타워 구조 설계 연구)

  • Park, Hyunbum
    • Composites Research
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    • v.31 no.3
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    • pp.104-110
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    • 2018
  • This study is to propose the structural design and analysis procedure about composite blade and tower of vertical axis wind turbine technology. In this study, structural design of tower for vertical axis wind turbine was performed after vertical blade design and manufacturing. The structural design requirement and specification of blade and tower was investigated. After tower of structural design, the structural analysis of the tower was conducted by the finite element method. It was performed that the stress, deformation and natural frequency analysis at the applied loading. The design modification of tower configuration was proposed by structural analysis. It was confirmed that the final designed tower structure is safety through the structural analysis.

The Strain Evaluation of the Notch tip Area for the CFRP/GFRP Hybrid Laminate Plate using the SENT Specimen (SENT시험편을 이용한 CFRP/GFRP 하이브리드 적층재의 노치선단부 변형률 평가)

  • Kang, Ji Woong
    • Journal of the Korean Society of Safety
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    • v.29 no.5
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    • pp.15-21
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    • 2014
  • The aim of this work is conduct the study on light weight and structural performance improvement of the composite wind power blade. GFRP (Glass Fiber Reinforced Plastic) pre-empted by CFRP(Carbon Fiber Reinforced Plastic), the major material of wind power blade, was identified the superiority of mechanical performance through the tensile and fatigue test. SENT(Single Edge Notched Tension) specimen fracture test was conducted on the specimen that laminated together 2 ply CFRP with 4 ply GFRP through DIC(Digital Image Correlation) analysis. The SENT specimen thickness and $a_0/W$ ratio is 1.45 mm and 0.2, respectively. The fracture test accomplished with displacement control with 0.1 mm/min at the room temperature. The experimental apparatus used for the fracture test consisted of a 50kN universal dynamic tester and CCD camera connected to a personal computer (PC), which was used to record images of the specimen surface. Following data acquisition, the images and load-displacements were transferred to the PC, on which the DIC software was implement. The experiment and DIC analysis results show that CFRP/GFRP laminated composite exhibits improvement of the strength, compared with that of the existing blade material. This study shows the result that the strength of CFRP rotor blade of wind turbine satisfies through the experimental and DIC method.

A Study on Composite Blades of 1 MW Class HAWT Considering Fatigue Life (피로수명을 고려한 1 MW급 수평축 풍력터빈 복합재 블레이드 설계에 관한 연구)

  • Kim, Min-Woong;Kong, Chang-Duk;Park, Hyun-Bum
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.7
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    • pp.564-573
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    • 2012
  • In this work, 1 MW class horizontal axis wind turbine blade configuration is properly sized and analyzed using the newly proposed aerodynamic design procedure and the in-house code developed by authors, and its design results are verified through comparison with experimental results of previously developed wind turbine blade. The structural design of the wind turbine blade is carried out using a composite materials and the netting and rule of mixture deign methods. The structural safety of the designed blade structure is investigated through the various load cases, stress, deformation, buckling and vibration analyses using the commercial FEM code, MSC.NASTRAN. Finally the required fatigue life is investigated using the modified Spera's experimental equation.

Localization Development of Rotor Blade for Smart Unmanned Aerial Vehicle (스마트무인기 로터 블레이드 국산화 개발)

  • Lee, Myeonk-Kyu
    • Aerospace Engineering and Technology
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    • v.10 no.2
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    • pp.11-19
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    • 2011
  • A localization development of Composite rotor blade for Smart Unmanned Aerial Vehicle(SUAV) has been conducted. Overall localization development encompassed selection of domestic composite material having similar properties to that of original one at its best, coupon tests for data base of new material properties, re-calculation of blade sectional properties, and validation of structural/dynamic design requirements such as isolation of rotor natural frequency from excitation, static and fatigue strength, aeroelastic stability. The results of all these activities are described. This paper briefly discusses the improved manufacturing process for the localization of SUAV blade.

Reverse Design for Composite Rotor Blade of BO-105 Helicopter (BO-105 헬리콥터 복합재 로터 블레이드 역설계)

  • Lee, Chang-Bae;Jang, KiJoo;Im, Byeong-Uk;Shin, SangJoon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.7
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    • pp.539-547
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    • 2021
  • Helicopter rotor blade is required to be designed by considering the interacting effects among aerodynamics, flexibility, and controllability. The reverse design allows the structural components to have common characteristics by using the configuration numerics and experimental results. This paper aims to design the composite rotor blade which will feature common characteristics with that of BO-105. The present engineering design procedure is done by dividing the rotor blade into a few sections and composite laminates across the cross section. For each section, variational asymptotic beam sectional analysis (VABS) program is used to evaluate its flapwise, lagwise, and torsion stiffnesses to have discrepancy smaller than certain tolerance. Finally, CAMRAD II is used to predict the stress acting on the rotor blade during the specific flight condition and to check whether the present deign is structurally valid.

Effects of Composite Couplings on Hub Loads of Hingeless Rotor Blade (무힌지 로터 블레이드의 허브하중에 대한 복합재료 연성거동 연구)

  • Lee, Ju-Young;Jung, Sung-Nam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.7
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    • pp.29-36
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    • 2004
  • In this work, the effect of composite couplings on hub loads of a hingeless rotor in forward flight is investigated. The hingeless composite rotor blade is idealized as a laminated thin-walled box-beam. The nonclassical effects such as transverse shear, torsional warping are considered in the structural formulation. The nonlinear differential equations of motion are obtained by applying Hamilton's principle. The blade response and hub loads are calculated using a finite element formulation in space and time. The aerodynamic forces acting on the blade are calculated by quasi-steady strip theory. The theory includes the effects of reversed flow and compressibility. The magnitude of elastic couplings obtained by MSC/NASTRAN is compared with the classical pitch-flap $({\delta}3)$ or $pitch-lag({\alpha}1)$ coupling. It is found that the elastic couplings have a substantial effect on the behavior of $N_b/rev$ hub loads. Nearly 10 to 40% of hub loads is reduced by appropriately tailoring the fiber orientation angles in the laminae of the composite blade.

Improvement of Design by Structural Test for 750㎾ HAWT Composite Blade (750㎾급 수평축 풍력발전용 복합재 회전날개의 구조 시험을 통한 설계개선에 관한 연구)

  • 공창덕;정종철
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.22-29
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    • 2000
  • In this study, the 750㎾ scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. after improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of th blade structure.

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A Study on the Structural Optimum Design Method of Composite Rotor Blade Cross-Section using Genetic Algorithm (유전자 알고리즘을 이용한 복합재 로터 블레이드 단면 구조 최적설계방법에 관한 연구)

  • Won, You-Jin;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.275-283
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    • 2013
  • In this paper, the structural optimum design method of composite rotor blade cross-section was investigated with the genetic algorithm. An auto-mesh generation program was developed for iterative calculations of optimum design, and stresses in the blade cross-section were analyzed by VABS (variational asymptotic beam sectional analysis) program. Minimum mass of rotor blade was defined as an object function, and stress failure index, center mass and blade minimum mass per unit length were chosen as constraints. Finally, design parameters such as the thickness and layup angles of a skin, and the thickness, position and width of a torsion box were determined through the structural optimum design method of composite rotor blade cross-section presented in this paper.

Blade Analysis Library Development of Dimension Reducible Modeling and Recovery Analysis for Composite Rotor Blades (복합재 로터 블레이드의 차원축소와 복원해석을 위한 블레이드 해석 라이브러리 개발)

  • Jang, Jun Hwan;Lee, Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.10
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    • pp.920-927
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    • 2015
  • In this paper, numerical results of sectional analysis and stress recovery were compared with the results of VABS through the blade analysis library. The results of recovery analysis for one-dimensional model including the stiffness matrix is compared with the calculated three-dimensional stress results of three-dimensionial FEM based on the principle of virtual work. We discuss the configuration of the blade analysis library and compare verifications of numerical analysis results of VABS. Blade analysis library through dimensional reduction and stress recovery is intended to be utilized in conjunction with pre- and post-processing of the analysis program of the composite blade, high-altitude uav's wing, wind blades and tilt rotor blade.

Aerodynamic and Structural Design of A High Efficiency Small Scale Composite Vertical Axis Wind Turbine Blade (복합재가 적용된 고효율 소형 수직축 풍력터빈 블레이드의 공력 설계 및 구조 설계에 관한 연구)

  • Gong, Chang-Duk;Lee, Ha-Seung;Kim, In-Kweon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.8
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    • pp.758-765
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    • 2011
  • Recently, the wind energy has been widely used as a renewable energy resource due to lack and environmental issues of the mostly used fossil fuel. This work is to develop a 500W class blade design of vertical axis wind turbine system which will be applicable to relatively low speed region like Korea and for the domestic use. For this wind turbine a high efficiency and low noise turbine blade was designed with the proposing aerodynamic design procedure, and a light composite structure blade. Structural analyses were performed using the Finite Element Method and fatigue life of the designed blade is estimated. Finally, in order to check its performance, the manufactured blade was tested by using truck and the results of test was good with respect to its analysis result.