• Title/Summary/Keyword: Composite Blade

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Structural Analysis and Proof Test of Composite Rotor Blades for Wind Turbine (풍력발전기용 복합재 블레이드의 구조 해석 및 인증시험)

  • Park, Sun-Ho;Han, Kyung-Seop
    • New & Renewable Energy
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    • v.4 no.3
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    • pp.45-50
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    • 2008
  • GFRP based composite rotor blades were developed for 750 kW & 2 MW wind turbines. The blade sectional geometry was designed to have a general shell-spar and shear web structure. For verifying the structural safety under all relevant extreme loads specified in the GL guidelines, the structural analysis of the rotor blades was performed using commercial FEM codes. The static load carrying capacity, blade tip deflections and natural frequencies were evaluated to satisfy the strength and stability requirements. Full-scale proof tests of rotor blades were carried out with optical fiber sensors for real-time condition monitoring. Finally, the prototype of each rotor blade passed all proof tests for GL certification.

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Modeling and Vibration Feedback Control of Rotating Tapered Composite Thin-Walled Blade

  • Shim, Jae-Kyung;Sungsoo Na
    • Journal of Mechanical Science and Technology
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    • v.17 no.3
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    • pp.380-390
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    • 2003
  • This paper addresses the problem of the modeling and vibration control of tapered rotating blade modeled as thin-walled beams and incorporating damping capabilities. The blade model incorporates non-classical features such as anisotropy, transverse shear, secondary warping and includes the centrifugal and Coriolis force fields. For the rotating blade system, a thorough validation and assessment. of a number of non-classical features including the taper characteristics is accomplished. The damping capabilities are provided by a system of piezoactuators bonded or embedded into the structure and spread over the entire span of the beam. Based on the converse piezoelectric effect, the piezoactuators produce a localized strain field in response to a voltage and consequently, a change of the dynamic response characteristics is induced. A velocity feedback control law relating the piezoelectrically induced transversal bending moment at the beam tip with the appropriately selected kinematical response quantity is used and thebeneficial effects upon the closed-loop dynamic characteristics of the blade are highlighted.

A Study on the Cross Sectional Properties Considering Bending-Shear Coupling Effect of Composite Rotor Blade (굽힘-전단 연성을 고려한 단면특성값이 복합재료 회전익에 미치는 영향에 관한 연구)

  • 오택열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.89-95
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    • 1998
  • This paper focuses on the effect of structural coupling in the behavior of composite rotor blade. We have searched for bending, extension and shear coupling term with the ply angle of rotor blade and the dynamic behavior of rotor blade for each coupling term. It was found that natural frequency increases as the rotating speed of rotor blade increases. In the couplings with feathering, bending coupling is main parameter, because bending coupling term is larger than shear . Also, the couplings with feathering is less effective in 0$^{\circ}$, 90$^{\circ}$, of ply angle and more variable at blade tip.

Discrete Optimal Design of Composite Rotor Blade Cross-Section (복합재 로터 블레이드 단면 이산최적설계)

  • Won, You-Jin;Lee, Soo-Yong
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.21 no.2
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    • pp.7-14
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    • 2013
  • In this paper, the optimal design of composite rotor blade cross-section is performed using a genetic algorithm. Skin thickness, torsion box thickness and skin lay-up angle are adopted as discrete design variables. The position and width of a torsion box are considered as continuous variables. An object function of optimal design is to minimize the mass of a rotor blade, and constraints are failure index, center mass, natural frequency and blade minimum mass per unit length. Finally, design variables such as the thickness and lay-up angles of a skin, and the thickness, position and width of a torsion box are determined by using an in-house program developed for the optimal design of rotor blade cross-section.

Optimal Design of Composite Rotor Blade Cross-Section using Discrete Design variable (이산설계변수를 고려한 복합재 로터블레이드 단면 최적설계)

  • Won, You-Jin;Lee, Soo-Yong
    • Journal of Aerospace System Engineering
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    • v.8 no.1
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    • pp.12-17
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    • 2014
  • In this paper, optimal design of composite rotor blade cross-section to consider manufacturability was performed. Skin thickness, torsion box thickness and skin lay-up angle were adopted as discrete design variables and The position and width of a torsion box were considered as continuous variables. An object function of optimal design is to minimize the mass of a rotor blade, and various constraints such as failure index, center mass, shear center, natural frequency and blade minimum mass per unit length were adopted. Finally, design variables such as the thickness and lay-up angles of a skin, and the thickness, position and width of a torsion box were determined by using an in-house program developed for the optimal design of rotor blade cross-section.

A Study on Composite Blade Analysis Library Development through Dimension Reduction/Recovery and Calculating Energy Release Rate (단면의 차원축소/복원해석과 에너지 해방률 계산을 위한 복합재 블레이드 해석 라이브러리 개발에 대한 연구)

  • Jang, Jun Hwan;Ahn, Sang Ho
    • Composites Research
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    • v.29 no.1
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    • pp.16-23
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    • 2016
  • In this paper, numerical results of sectional analysis, stress recovery and energy release rate were compared with the results of VABS, 3-D FEM through the blade analysis library. The result of stress recovery analysis for one-dimensional model including the stiffness matrix is compared with stress results of three-dimensional FEM. We discuss the configuration of the blade analysis library and compare verifications of numerical analysis results of VABS. Blade analysis library through dimensional reduction and stress recovery is intended to be utilized in conjunction with pre- and post-processing of the analysis program of the composite blade, high-altitude uav's wing, wind blades and tilt rotor blade.

Structural Integrity of Small Wind Turbine Composite Blade Using Structural Test and Finite Element Analysis (구조시험 및 유한요소해석을 통한 소형풍력발전용 복합재 블레이드의 구조 안전성 평가)

  • Jang, Yun-Jung;Lee, Jang-Ho;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1087-1094
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    • 2012
  • This study deals with structural analysis and testing under loading conditions calculated by computational fluid dynamics for a small composite blade that is utilized in a dual rotor wind turbine system. First, the aerodynamic forces were analyzed at the rated and cutout wind speed to identify the bending moment distribution along the blade length in previous research. Then, full-scale structural tests were conducted according to IEC 61400-2 to evaluate the structural integrity of the composite blade. These results were compared with finite element analysis to identify the accuracy of the structural analysis. Based on these results, it was revealed that the existing blade has a very high safety margin. Then, the layup of the composite blade was redesigned and analyzed using finite element analysis to achieve structural integrity and economic efficiency.

Design and Vibratory Loads Reduction Analysis of Advanced Active Twist Rotor Blades Incorporating Single Crystal Piezoelectric Fiber Composites

  • Park, Jae-Sang;Shin, Sang-Joon;Kim, Deog-Kwan
    • International Journal of Aeronautical and Space Sciences
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    • v.9 no.2
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    • pp.18-33
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    • 2008
  • This paper presents design optimization of a new Active Twist Rotor (ATR) blade and conducts its aeroelastic analysis in forward flight condition. In order to improve a twist actuation performance, the present ATR blade utilizes a single crystal piezoelectric fiber composite actuator and the blade cross-sectional layout is designed through an optimization procedure. The single crystal piezoelectric fiber composite actuator has excellent piezoelectric strain performance when compared with the previous piezoelectric fiber composites such as Active Fiber Composites (AFC) and Macro Fiber Composites (MFC). Further design optimization gives a cross-sectional layout that maximizes the static twist actuation while satisfying various blade design requirements. After the design optimization is completed successfully, an aeroelastic analysis of the present ATR blade in forward flight is conducted to confirm the efficiency in reducing the vibratory loads at both fixed- and rotating-systems. Numerical simulation shows that the present ATR blade utilizing single crystal piezoelectric fiber composites may reduce the vibratory loads significantly even with much lower input-voltage when compared with that used in the previous ATR blade. However, for an application of the present single crystal piezoelectric actuator to a full scaled rotor blade, several issues exist. Difficulty of manufacturing in a large size and severe brittleness in its material characteristics will need to be examined.

Use of Composite Tailoring Techniques for a Low Vibration Rotor (복합재료 테일러링 기법을 이용한 저진동 로터 개발)

  • 이주영;박일주;정성남
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.8
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    • pp.734-740
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    • 2004
  • In this work, the effect of composite couplings and mass distributions on hub loads of a hingeless rotor in forward flight is investigated. The hingeless composite rotor is idealized as a laminated thin-walled box-beam. The nonclassical effects such as transverse shear and torsion warping are considered In the structural formulation. The nonlinear differential equations of motion are obtained by applying Hamilton’s principle. The blade responses and hub loads are calculated using a finite element formulation both in space and time. The aerodynamic forces acting on the blade are calculated using the quasi-steady strip theory. The theory includes the effects of reversed flow and compressibility. The magnitude of elastic couplings obtained by MSC/NASTRAN is compared with the classical pitch-flap($\delta$$_3$) coupling. It Is observed that the elastic couplings and mass distributions of the blade have a substantial effect on the behavior of $N_{b}$ /rev hub loads. About 40% hub loads is reduced by tailoring or redistributing the structural properties of the blade.e.