• Title/Summary/Keyword: Composite Blade

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A Study on the Evaluation of Structural Properties of Wind Turbine Blade-Part1 (풍력터빈의 구조특성 평가에 관한 연구-Part1)

  • Lee, Kyoung-Soo;Huque, Ziaul;Kommalapati, Raghava;Han, Sang-Eul
    • Journal of Korean Association for Spatial Structures
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    • v.14 no.4
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    • pp.47-54
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    • 2014
  • This paper presents the structural model development and verification processes of wind turbine blade. The National Renewable Energy Laboratory (NREL) Phase VI wind turbine which the wind tunnel and structural test data has publicly available is used for the study. The wind turbine assembled by blades, rotor, nacelle and tower. The wind blade connected to rotor. To make the whole turbine structural model, the mass and stiffness properties of all parts should be clear and given. However the wind blade, hub, nacelle, rotor and power generating machinery parts have difficulties to define the material properties because of the composite and assembling nature of that. Nowadays to increase the power generating coefficient and cost efficiency, the highly accurate aerodynamic loading evaluating technique should be developed. The Fluid-Structure Interaction (FSI) is the emerging new way to evaluate the aerodynamic force on the rotating wind blade. To perform the FSI analysis, the fluid and structural model which are sharing the associated interface topology have to be provided. In this paper, the structural model of blade development and verifying processes have been explained for Part1. In following Part2 paper, the processes of whole turbine system will be discussing.

The FSI Analysis Evaluation of Strength for the Wind Turbine Rotor Blade Improved by the Aramid Fiber (아라미드섬유 보강 풍력발전기 로터 블레이드의 연성해석 강도평가)

  • Kim, Seok-Su;Kang, Ji-Woong;Kwon, Oh-Heon
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.17-23
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    • 2015
  • Because of the energy resources shortage and global pollution, the wind power systems have been developed consistently. Among the components of the wind power system, the rotor blades are the most important component. Generally it is made of GFRP material. Recently, GFRP material has been replaced by CFRP composite material in the blade which has an aerodynamic profile and twisted tip. However the failures has occurred in the trailing edge of the blade by the severe wind loading. Thus, tougher material than CFRP material is needed as like the aramid fiber. In this study, we investigated the mechanical behaviors of the blade using aramid fiber composites about wind speed variation. One-way FSI (fluid-structure interaction)analysis for the wind rotor blade was conducted. The structural analyses using the surface pressure loading resulted from wind flow field analysis were carried out. The results and analysis procedure in this paper can be utilized for the best strength design of the blade with aramid fiber composites.

Creep analysis of a rotating functionally graded simple blade: steady state analysis

  • Mirzaei, Manouchehr Mohammad Hosseini;Arefi, Mohammad;Loghman, Abbas
    • Steel and Composite Structures
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    • v.33 no.3
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    • pp.463-472
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    • 2019
  • Initial thermo-elastic and steady state creep deformation of a rotating functionally graded simple blade is studied using first-order shear deformation theory. A variable thickness model for cantilever beam has been considered. The blade geometry and loading are defined as functions of length so that one can define his own blade profile and loading using any arbitrary function. The blade is subjected to a transverse distributed load, an inertia body force due to rotation and a distributed temperature field due to a thermal gradient between the tip and the root. All mechanical and thermal properties except Poisson's ratio are assumed to be longitudinally variable based on the volume fraction of reinforcement. The creep behaviour is modelled by Norton's law. Considering creep strains in stress strain relation, Prandtl-Reuss relations, Norton' law and effective stress relation differential equation in term of effective creep strain is established. This differential equation is solved numerically. By effective creep strain, steady state stresses and deflections are obtained. It is concluded that reinforcement particle size and form of distribution of reinforcement has significant effect on the steady state creep behavior of the blade.

A Lightweight Design of the Spar cap of Wind Turbine Blades with Carbon Fiber Composite and Ply Reduction Ratio (탄소섬유 복합재 및 두께 축소율을 이용한 풍력 블레이드 스파캡 경량화 설계)

  • Kim, Do-Won;Jeong, Gyu;Lim, Jae Hyuk;Lim, Jun-Woo;Yu, Byeong-Min;Lee, Kil-Sung
    • Journal of Aerospace System Engineering
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    • v.12 no.2
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    • pp.66-75
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    • 2018
  • In this paper, a lightweight design of the spar cap of 2MW wind turbine blade was carried out using the ply reduction ratio (PRR) and CFRP with a trade-off study. The spar cap is one of the most critical factor in determining the mechanical performance of the blade. Tsai-Wu and Puck fracture theory were used to determine the fracture. As a result, the CFRP composite material could be lighter in terms of weight by about 30% than GFRP composite material under the same conditions. Based on the analytical results, we derive the optimal value of the laminate thickness of the composite material and present the structural performance improvement and the lightweight design result.

A Study of the FE Analysis Technique of Hybrid Blades for Large Scale Wind-Turbine (대형 풍력발전기용 하이브리드형 블레이드 구조해석)

  • Kang, Byong-Yun;Kim, Yun-Hae;Kim, Do-Wan;Kim, Myung-Hun;Han, Jeong-Young;Hong, Cheol-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.25 no.1
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    • pp.61-66
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    • 2011
  • According to recent figures, 35% of the world's blades are made using prepreg blades, by Vestas and Gamesa. They are the most advanced in the market today. In this study, we investigated the validity of the finite element method (FEM) applied to an FE analysis of a hybrid composite wind-turbine blade. Two methods were suggested for a composite FE analysis: using the equivalent properties of the composite or using stacking properties. FE analysis results using the stacking properties of the composite were in good agreement with results of using the equivalent properties. The difference between FE results was approximately 0.6~13.3%.

Design of KUH Main Rotor Small-scaled Blade (KUH 주로터 축소 블레이드 설계)

  • Kim, Do-Hyung;Kim, Seung-Ho;Han, Jung-Ho
    • Aerospace Engineering and Technology
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    • v.8 no.1
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    • pp.32-41
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    • 2009
  • In this study, scale-down design of full-scale Korean Utility Helicopter (KUH) main rotor blade has been investigated. The scaled model system were designed for the measurement of aerodynamic performance, tip vortex and noise source. For the purpose of considering the same aerodynamic loads, the Mach-scale method has been applied. The Mach-scaled model has the same tip Mach number, and it also has the same normalized frequencies. That is, the Mach-scaled model is analogous to full-scale model in the view point of aerodynamics and structural dynamics. Aerodynamic scale-down process could be completed just by adjusting scaling dimensions and increasing rotating speed. In the field of structural dynamics, design process could be finished by confirming the rotating frequencies of the designed blade with the stiffness and inertial properties distributions produced by sectional design. In this study, small-scaled blade sectional design were performed by applying domestic composite prepregs and structural dynamic characteristics of designed model has been investigated.

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Static Balancing of Laminated Rotor Blade by Lab-view (Lab-view를 이용한 적층 블레이드의 정적 밸런싱)

  • Kim, K.S.;Kong, J.H.;Chun, S.Y.;Hur, K.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.391-394
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    • 2009
  • Asymmetrical and unbalanced features such as rotor blade of helicopter, actuator of hard-disk in personal computer are usually manufactured with composite materials. In this case, mass distributions and center of gravity of the parts are important because of their static balancing. Therefore in the manufacturing processes, it is needed to check out the exact data of weight and gravity center. In this study, it has been studied experimentally the balancing of laminated rotor blade by using multiple-point weighing method and lab-view system.

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Evaluation of Composite Mold for Small Composite Propeller (소형 복합재료 프로펠러를 위한 복합재료 몰드 평가)

  • Nhut, Pham Thanh;Yum, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.279-285
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    • 2013
  • The feasibility of substituting a composite mold for an aluminum mold in the fabrication of a small ship propeller was investigated. A small three-blade aluminum propeller was used as a plug for manufacturing the composite mold. A GRPG composite mold and propeller were made from an unsaturated polyester resin, Epovia gelcoat, and woven and mat glass fibers using the compression and vacuum method at room temperature. The hardness and surface roughness and the strength and deformation of the compression and suction molds were experimentally determined. The results were compared with the ISO 484/2 standard and some aluminum alloy materials. The results showed that the deformation of the mold satisfied the tolerance of the thickness of the blade. Some characteristics of the GRPG composite mold were better than those of the aluminum alloy mold (surface smoothness, weight, performance, and cost), and some characteristics were similar (detachment ability and life-cycle). Therefore, the composite mold is considered suitable for the fabrication of a small composite ship propeller.

Thermoelastic eigenfrequency of pre-twisted FG-sandwich straight/curved blades with rotational effect

  • Souvik S. Rathore;Vishesh R. Kar;Sanjay
    • Structural Engineering and Mechanics
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    • v.86 no.4
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    • pp.519-533
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    • 2023
  • This work focuses on the dynamic analysis of thermal barrier coated straight and curved turbine blades modelled as functionally graded sandwich panel under thermal environment. The pre- twisted straight/curved blade model is considered to be fixed to the hub and, the complete assembly of the hub and blade are assumed to be rotating. The functionally graded sandwich composite blade is comprised of functionally graded face-sheet material and metal alloy core. The constituents' material properties are assumed to be temperature-dependent, however, the overall properties are evaluated using Voigt's micromechanical scheme in conjunction with the modified power-law functions. The blade model kinematics is based on the equivalent single-layer shear deformation theory. The equations of motion are derived using the extended Hamilton's principle by including the effect of centrifugal forces, and further solved via 2D- isoparametric finite element approximations. The mesh refinement and validation tests are performed to illustrate the stability and accurateness of the present model. In addition, frequency characteristics of the pre-twisted rotating sandwich blades are computed under thermal environment at various sets of parametric conditions such as twist angles, thickness ratios, aspect ratios, layer thickness ratios, volume fractions, rotational velocity and blade curvatures which can be further useful for designing the blade type structures under turbine operating conditions.