• Title/Summary/Keyword: Complete Punching

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Development of Experimental Setup for Impact Punching in Brittle Materials and Analysis of Punching Mechanism (취성재료의 펀칭가공을 위한 충격 장치 개발 및 펀칭기구 해석)

  • Sin, Hyeong-Seop;Kim, Jin-Han;O, Sang-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.629-636
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    • 2001
  • In order to investigate the possibility of impact punching in brittle materials, an experimental setup was developed. In the setup, a long bar as a punch was used to apply the impact load to the specimen plate and measure the applied impact force during the impact punching process. Impact punching tests with various shape of punches were performed in soda-lime glass and silicon wafer under a different level of contact pressure. The damage appearance after the impact punching was examined according to the applied contact pressure. The minimum contact pressure required for a complete punching in glass specimens without development of radial cracks around the punched hole was sought at each condition. The minimum contact pressure increased with increasing the thickness of specimens and decreasing the end radius of punches. The profile of impact forces was measured during the impact punching experiment, and it could explain well the behavior of the punching process in brittle material plates. The measured impact force increased with increasing the contact pressure applied to the plates.

Design of Vision Based Punching Machine having Serial Communication

  • Lee, Young-Choon;Lee, Seong-Cheol;Kim, Seong-Min
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2430-2434
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    • 2005
  • Automatic FPC punching instrument for the improvement of working condition and cost saving is introduced in this paper. FPC(flexible printed circuit) is used to detect the contact position of K/B and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, the accuracy of the punching degree is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used for the sake of cost down instead of using high quality vision systems for the FA. 3D Mechanical design tool(Pro/E) is used to manage the exact tolerance circumstances and avoid design failures. Simulation is performed to make the complete vision based punching machine before assembly, and this procedure led to the manufacturing cost saving. As the image processing algorithms, dilation, erosion, and threshold calculation is applied to obtain an exact center position from the FPC print marks. These image processing algorithms made the original images having various noises have clean binary pixels which is easy to calculate the center position of print marks. Moment and Least square method are used to calculate the center position of objects. In this development circumstance, Moment method was superior to the Least square one at the calculation of speed and against noise. Main control panel is programmed by Visual C++ and graphical Active X for the whole management of vision based automatic punching machine. Operating modes like manual, calibration, and automatic mode are added to the main control panel for the compensation of bad FPC print conditions and mechanical tolerance occurring in the case of punch and die reassembly. Test algorithms and programs showed good results to the designed automatic punching system and led to the increase of productivity and huge cost down to law material like FPC by avoiding bad quality.

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Optimization for trapezoidal combined footings: Optimal design

  • Arnulfo Lueanos-Rojas
    • Advances in concrete construction
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    • v.16 no.1
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    • pp.21-34
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    • 2023
  • This work presents a complete optimal model for trapezoidal combined footings that support a concentric load and moments around of the "X" and "Y" axes in each column to obtain the minimum area and the minimum cost. The model presented in this article considers a pressure diagram that has a linear variation (real pressure) and the equations are not limited to some cases. The classic model takes into account a concentric load and the moment around of the "X" axis (transverse axis) that is applied due to each column, i.e., the resultant force is located at the geometric center of the footing on the "Y" axis (longitudinal axis), and when the concentric load and moments around of the "X" and "Y" axes act on the footing is considered the uniform pressure applied on the contact surface of the footing, and it is the maximum pressure. Four numerical problems are presented to find the optimal design of a trapezoidal combined footing under a concentric load and moments around of the "X" and "Y" axes due to the columns: Case 1 not limited in the direction of the Y axis; Case 2 limited in the direction of the Y axis in column 1; Case 3 limited in the direction of the Y axis in column 2; Case 4 limited in the direction of the Y axis in columns 1 an 2. The complete optimal design in terms of cost optimization for the trapezoidal combined footings can be used for the rectangular combined footings considering the uniform width of the footing in the transversal direction, and also for different reinforced concrete design codes, simply by modifying the resisting capacity equations for moment, for bending shear, and for the punching shear, according to each of the codes.

A comparative study between trapezoidal combined footings and T-shaped combined footings

  • Garcia-Galvan, Marylu;Luevanos-Rojas, Arnulfo;Lopez-Chavarria, Sandra;Medina-Elizondo, Manuel;Rivera-Mendoza, Jose Benito
    • Coupled systems mechanics
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    • v.11 no.3
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    • pp.233-257
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    • 2022
  • This work presents a comparative study between two different models: trapezoidal and T-shaped combined footings. The comparative study between trapezoidal and T-shaped combined footings presented in this paper generatesresultsthat have an unparalleled accuracy for all foundation engineering problems. The main part of this research is to obtain the optimal area, reinforcing steel, and thickness of the trapezoidal and T-shaped combined footings using the new models. The comparison is made for two trapezoidal combined footings and two T-shaped combined footings ofreinforced concrete subjected to the same load.Themain findings are: themodelfortrapezoidal combined footings can be used for rectangular and triangular, and the T-shaped combined footings can be used for rectangular. The structure of the paper is asfollowsfirst a very complete state of the art with extensive referencesthat describesthe methodology used for the different models clearly, presents different numerical examples, results and at the end conclusions.

Minimum cost design for circular isolated footings with eccentric column taking into account that the surface in contact with the ground works partially in compression

  • Inocencio Luevanos-Soto;Arnulfo Luevanos-Rojas;Victor Manuel Moreno-Landeros;Griselda Santiago-Hurtado
    • Coupled systems mechanics
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    • v.13 no.4
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    • pp.311-335
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    • 2024
  • This work aims to show a model to estimate the minimum cost (Thickness and area of steel in X and Y directions) for design a circular isolated footing with eccentric column that considers that the surface in contact with the ground works partially under compression. The formulation is shown by integration to find the moments, the bending shears and the punching shear using the pressure volume under the footing. Some researchers show the minimum cost design for circular isolated footings for an eccentric column assuming that the contact area works completely in compression, others consider the contact surface with the ground working partially in compression for a column in the center of the base. Three numerical examples are developed to obtain the complete design, which are: Example 1 for a column in the center of the base,Example 2 for a column at a distance of 1.50 m from the center of the base in the X direction, Example 3 for a column at a distance of 1.50 m from the center of the base in both directions. Also, a comparison of the new model against the model proposed by other authors is presented. The comparison shows that the new model generates a great saving of up to 43.74% for minimum area and 48.44% for minimum cost design in a column located in the center of the base, and when the column is located at a distance of radius/2 starting from the center of the base in the X direction generates great savings of up to 45.24% for minimum area and 31.80% for minimum cost design. Therefore, it is advisable to use the model presented in this study.