• Title/Summary/Keyword: Compaction pressure distribution

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Behavior of a Reinforced Retaining Wall During Construction (보강토의 시공중 거동 평가)

  • 노한성;최영철;백종은;김영남
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.95-100
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    • 2000
  • When compared with conventional retaining wall system, there are many advantages to reinforced soil such as cost effectiveness, flexibility and so on. The use of reinforced soil have been increased in the last 17 years in Korea. In this study, a full-scale reinforced soil with rigid facing were constructed to investigate the behavior of reinforcing system. The results of soil pressure and strain of reinforcement during construction are described. The influence of compaction on soil pressure and strain of reinforcement is addressed. The results show that lateral earth pressures on the wall are active state during backfill. It is obtained that the lateral soil pressure depends on the installation condition of pressure cell and construction condition. It is also observed that maximum tensile strains of reinforcement are located on 50cm to 150cm from the wall. Long-term measurement will be followed to verify the design assumptions with respect to the distribution of lateral stress in the reinforcement

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Fabrication of Al 6061 Foamable Precursor by Powder Metallurgical and Induction Heating Method (P/M법과 유도가열 공정을 이용한 발포용 6061 Al 합금 프리커서 제조)

  • 윤성원;강충길
    • Transactions of Materials Processing
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    • v.12 no.5
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    • pp.457-464
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    • 2003
  • In the powder compact melting technique, proper precursor fabrication is very important because density distribution after foaming and foamability are determined during precursor fabrication process. The fabrication of the precursor has to be performed very carefully because any residual porosity or other defects will lead to poor results in further processing. In order to evaluate the effect of the compaction parameters on the kinetics of the foaming process, a series of experiments were performed. In this study, aluminium foams with a closed cell structure were fabricated by using both the powder compact method and the induction heating process. A proper induction coil was designed to obtain a uniform temperature distribution over the entire cross sectional area of precursor. To establish the foamable precursor fabrication conditions, effects of process parameters such as the titanium hydride content (0.3∼1.5 wt.%), pressing pressure of the foamable precursor (50∼150kN) on the pore morphology were investigated.

Influence of Granules Characteristics and Compaction Pressure on the Microstructure and Mechanical Properties of Sintered Alumina

  • Cho, Yong-Ick;Chung, Sang-Gwi;Cho, Sung-Yong;Kim, Seung-Jai;Nobuhiro Shinohara;Masataro Okumiya
    • Journal of the Korean Ceramic Society
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    • v.38 no.3
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    • pp.212-217
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    • 2001
  • The influence of granules characteristics and compaction pressure on the microstructure and mechanical properties of sintered as a function of slurry dispersion state. The characteristics and the compaction behavior of the spray dried alumina granules considerably affected the microstructure as well as the mechanical properties of the sintered body. In the green bodies formed with granules prepared with a dispersed slurry, the granules with dimple clearly existed and caused pore defects in sintered body. These dimples were clearly present even in the green body prepared at 180 MPa. The pores between the granules were not removed during pressing and sintering, and remained in the sintered body. In contrast, in the granules fabricated from a flocculated slurry, the destroy of granules at the contact points was observed with increasing pressure. Sintered bodies fabricated with fewer defects showed strength increase. For the sample fabricated with flocculated slurry, the pores at the boundaries of granules were small and more irregular shape compared with those of dispersed slurry.

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Densification of Al2O3 Nanopowder by Magnetic Pulsed Compaction and Their Properties (자기펄스 가압성형법에 의한 알루미나 나노분말의 치밀화 및 특성 평가)

  • Kang, R.C.;Lee, M.K.;Kim, W.W.;Rhee, C.K.;Hong, S.J.
    • Journal of Powder Materials
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    • v.15 no.1
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    • pp.37-45
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    • 2008
  • This article presents the challenges toward the successful consolidation of $Al_2O_3$ nanopowder using magnetic pulsed compaction (MPC). In this research the ultrafine-structured $Al_2O_3$ bulks have been fabricated by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their properties were investigated. The obtained density of $Al_2O_3$ bulk prepared by the combined processes was increased with increasing MPC pressure from 0.5 to 1.25 GPa. Relatively higher hardness and fracture toughness in the MPCed specimen at 1.25 GPa were attributed to the retention of the nanostructure in the consolidated bulk without cracks. The higher fracture toughness could be attributed to the crack deflection by homogeneous distribution and the retention of nanostructure, regardless of the presence of porosities. In addition, the as consolidated $Al_2O_3$ bulk using magnetic pulsed compaction showed enhanced breakdown voltage.

Comparison of the Finite Element Analysis and Experimental Result for Green Body Density of Alumina Ceramics (알루미나 압축성형체의 성형밀도와 유한요소 시뮬레이션 결과의 비교)

  • Yook, Young-Jin;Im, Jong-In
    • Journal of the Korean Ceramic Society
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    • v.44 no.4 s.299
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    • pp.235-239
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    • 2007
  • For the pressure compaction process of the ceramic powder, the density distribution is very important for the uniform shrinkages at the sintered body. In this paper, we fabricated alumina green body using compaction process and simulated about same condition. Then comparison of simulation and experimental result confirmed that accuracy of simulation. On the average density of top and lower part was each $2.41g/cm^3,\;2.27g/cm^3$ and deviation at final step was calculated with 0.06 in simulation. Also, experiments show that total density of top and lower part was each $2.59g/cm^3,\;2.36g/cm^3$, and deviation was 0.09. Conclusion, that was not a difference to the simulation and experimental result. The application using the finite element simulation method is possible optimization of the compressing process, predict generated part of cracks and there is a possibility of getting result of more fast, more accurate then existing experience method.

Evaluation of Mechanical Properties and Microstructural Behavior of Sintered WC-7.5wt%Co and WC-12wt%Co Cemented Carbides

  • Raihanuzzaman, Rumman Md.;Song, Jun-U;Tak, Byeong-Jin;Hong, Hyeon-Seon;Hong, Sun-Jik
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.58.1-58.1
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    • 2011
  • WC-Co and other similar cemented carbides have been widely used as hard materials in industrial cutting tools and as mould metals; and a number of techniques have been applied to improve its microstructural characteristics, hardness and ear resistance. Cobalt is used primarily to facilitate liquid phase sintering and acts as a matrix, i.e. a cementing phase between WC grains. A uniform distribution of metal phase in a ceramic is beneficial for improved mechanical properties of the composite. WC-Co, starting from initial powders, is vastly used for a variety of machining, cutting, drilling, and other applications because of its unique combination of high strength, high hardness, high toughness, and moderate modulus of elasticity, especially with fine grained WC and finely distributed cobalt. In this study, that started with two different compositions of initial powders, WC-7.5wt%Co and WC-12wt%Co with initial powder size being 1~3 ${\mu}m$, magnetic pulsed compaction followed by subsequent vacuum sintering were carried out to produce consolidated preforms. Magnetic Pulsed Compaction (MPC), a very short duration (~600 ${\mu}s$), high pressure (~4 Gpa), high-density preform molding method was used with varied pressure between 0.5 and 3.0 Gpa, in order to reach an initial high density that would help improve the sintering behavior. For both compositions and varied MPC pressure, before and after sintering, changes in microstructural behavior and mechanical properties were analyzed. With proper combination of MPC pressure and sintering, samples were obtained with better mechanical properties, densification and microstructural behavior, and considerably improved than other conventional processes.

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Effect of Particle Size on Compactibility of Water-atomized Pure Iron Powder (수분사법으로 제조된 순철분말의 성형성에 미치는 분말크기의 영향)

  • Lee, Dong-Jun;Yoon, Eun-Yoo;Kim, Ha-Neul;Kang, Hee-Soo;Lee, Eon-Sik;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.18 no.3
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    • pp.221-225
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    • 2011
  • In the current study, the effects of particle size on compaction behavior of water-atomized pure iron powders are investigated. The iron powders are assorted into three groups depending on the particle size; 20-45 ${\mu}M$, 75-106 ${\mu}M$, and 150-180 ${\mu}M$ for the compaction experiments. The powder compaction procedures are processed with pressure of 200, 400, 600, and 800 MPa in a cylindrical die. After the compaction stage, the group having 150-180 ${\mu}M$ of particle size distribution shows the best densification behavior and reaches the highest green density. The reason for these results can be explained by the largest average grain size in the largest particle group, due to the low plastic deformation resistance in large grain sized materials.

Centrifugal Model Test on Behavior of Underground Corrugated Steel Plate with Compaction Degree (다짐도에 따른 지중파형강판의 거동에 대한 원심모형실험)

  • Heo, Yol;Kwon, Seonuk;Kim, Hongjong;Bae, Wooseok
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.10
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    • pp.83-90
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    • 2011
  • A series of centrifugal model test was conducted to investigate the distribution of vertical earth pressure on circular ductile underground corrugated steel plate waterway culvert with considering the compaction degree of the backfill in the high landfilled embankment section. The compaction degree of backfill was varied to 80, 85, 90, and 95% at the 53g-level gravity considering the similarity of the site. As a result of this test, the load reduction factor by the arching effect of the top of corrugated steel plate showing ductile behavior nearly agreed with the load reduction factor according to the compaction degree of backfill specified in the AISI(2002) design method. The vertical earth pressure measured at the top of the corrugated steel plate was linearly decreased as the compaction degree increased. The greater the compaction degree of backfill was, the greater the reduction of surface loading on the top of the corrugated steel plate by arching effect. The load decreased by arching effect on top of the corrugated steel plate was transferred to the side backfill of the corrugated steel plate(EP 1) and the outside of backfill(EP 3).

Earth Pressure of a Reinforced Retaining Wall During Construction (보강토의 시공중 토압변화)

  • 노한성;최영철
    • Proceedings of the Korean Geotechical Society Conference
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    • 2001.06a
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    • pp.13-19
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    • 2001
  • The use of reinforced soil have been increased due to it's cost effectiveness, flexibility and so on. In this study, a full-scale reinforced soil with rigid facing were constructed to investigate the soil pressure variation of reinforcing system. The results of soil pressure during backfill construction are described. The influence of facing stiffness on soil pressure is addressed. The results show that lateral earth pressures on the wall are active state during backfill. It is obtained that the lateral soil pressure highly depends on the installation condition of pressure cell and construction condition. Long-term measurement will be followed to verify the design assumptions with respect to the distribution of lateral stress on the facing.

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Influence of Particle Size Distribution on Green and Sintered Properties of Fe-Cr-Mo Prealloy Powder (Fe-Cr-Mo 합금 분말의 성형 및 소결특성에 미치는 입도분포 영향)

  • Kim, Ki-Bong;Yang, Sangsun;Kim, Yong-Jin;Park, Yong-Ho
    • Journal of Powder Materials
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    • v.20 no.1
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    • pp.7-12
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    • 2013
  • The effect of particle size distribution on green and sintered properties of Fe-Cr-Mo prealloy powder was investigated in this study. For the study, prealloyed Fe-Cr-Mo powders with different particle sizes were mixed as various ratios and cold compacted at various pressure and sintered at $1250^{\circ}C$ for 30 min, $90%N_2+10%H_2$ atmosphere in the continuous sintering furnace. The results shows that the powders with large particle size distribution have high compressibility and low ejection force. However the green strength are much less than those with small particle size distribution. Tensile prperties of the sintered specimes with large particles size also have high strength and elongation.