• 제목/요약/키워드: Compaction Density

검색결과 421건 처리시간 0.027초

폐 스테인레스강 단섬유로 강화한 알루미늄 복합분말의 자기펄스압 성형 및 소결 특성 (Magnetic Pulsed Compaction and Sintering Characteristics of Al Composite Powders Reinforced with Waste Stainless Steel Short Fibers)

  • 현창용;원철현;박재순
    • 한국분말재료학회지
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    • 제14권6호
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    • pp.380-385
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    • 2007
  • Characteristics of Al-based composites with waste stainless steel short fiber, fabricated by magnetic pulsed compaction and sintering were investigated. The compacts prepared by magnetic pulsed compaction showed high relative density and homogeneous microstructure compared with that by conventional press compaction. The relative density of sintered composites at $430^{\circ}C$ for 1 h exhibited the same value with compacts and decreased with increase in STS short fiber content. The reaction between Al and STS phase was confirmed by the microstructural analysis using EDS. The sintered composites, prepared by magnetic pulsed compaction, showed increased hardness value with increasing STS fiber content. Maximum yield strength of 100 MPa and tensile strength of 232 MPa were registered in the AI-based composite with 30 vol% STS short fiber.

금형압축성형공정 해석용 CAE 프로그램 개발 및 적용 (Development of a CAE Tool for P/M Compaction Process and Its Application)

  • 정석환;권영삼
    • 한국분말재료학회지
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    • 제11권5호
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    • pp.399-411
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    • 2004
  • Crack generation during die compaction and distortion during sintering have been critical problems for the conventional pressing and sintering process. Until now, trial and error approach with engineers' industrial experiences has been only solution to protect the crack generation and distortion. However, with complexity in shape and process it is very difficult to design process conditions without CAE analysis. We developed the exclusive CAE software (PMsolver/Compaction) for die compaction process. The accuracy of PMsolver is verified by comparing the finite element simulation results with experimental results. The simplified procedures to find material properties are proposed and verified with iron based powder and tungsten carbide powder. Based on the accurate simulation result by PMsolver, the optimal process conditions are designed to get uniform density distribution in a powder compact after die compaction process by using a derivative based optimization scheme. In addition, the effect of non-uniform density distribution in a powder compact on distortion during sintering is shown in case of the fabrication of tungsten carbide insert.

아스팔트 콘크리트의 다짐도에 따른 피로 특성 (Fatigue Characteristics of Asphalt Concrete Based on compacted Density)

  • 김광우;이병덕;박용철
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1994년도 가을 학술발표회 논문집
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    • pp.205-210
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    • 1994
  • This study was conducted to evaluate performance of asphalt concretes under various densities, using Marshall specimens before and after freezing-and-thawing treatment. Six different compaction blows per side (20, 30, 40, 50, 60, 70 blows) were applied to specimens to produce different densities. Test results showed that the lower density specimens had the weaker resistance to freezing-and-thawing treatment. The density was an index of retaining fatigue life and displacement after freezing-and-thawing. Therefore, poor compaction in pavement was considered to be a major cause of early distress mechanisms such as rutting, ravelling and cracking, which were resulted in a reduced service life.

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화강암질 풍화토의 파쇄성에 관한 연구 (The study on the Crushability of Weathered Cranite Soils)

  • 도덕현;강우묵
    • 한국농공학회지
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    • 제21권2호
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    • pp.81-103
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    • 1979
  • The weathered granite soil involves problems in its stability in soil structures depending upon the reduction of soil strength due to the water absorption, crushability, and content of colored mineral and feldspar. As an attemt to solve the problems associated with soil stability, the crushability of weathered granite soil was investigated by conducting tests such as compaction test, CBR test, unconfined compression test, direct shear test, triaxial compression test, and permeability test on the five soil samples different in weathering and mineral compositions. The experimental results are summarized as follows: The ratio of increasing dry density in the weathered granite soil was high as the compaction energy was low, while it was low as the compaction energy was increased. The unconfined compressive strength. and CBR value were highest in the dry side rather than in the soil with the optimum moisture content, when the soil was compacted by adjusting water content. However, the unconfined compressive strength of smples, which were compacted and oven dried, were highest in the wet side rather than in soil with the optimum moisture content. As the soil becomes coarse grain, the ratio of specific surface area increased due to increased crushability, and the increasing ratio of the specific surface area decreased as the compaction energy was increased. The highest ratio of grain crushability was attained in the wet side rather than in the soil with the optimum moisture content. Such tendency was transforming to the dry side as the compaction energy was increased. The effect of water on the grain crushability of soil was high in the coarse grained soil. The specific surface area of WK soil sample, when compacted under the condition of air dried and under the optimum moisture content, was constant regardless of the compaction energy. When the weathered granite soil and river sand with the same grain size were compacted with low compaction energy, the weathered granite soil with crushability had higher dry density than river sand. However, when the compaction energy reached to certain point over limitation, the river sand had higher dry density than the weathered granite soil. The coefficient of permeability was lowest in the wet side rather than in the optimum moisture content, when the soil was compacted by adjusting soil water content. The reduction of permeability of soil due to the compaction was more apparent in the weathered granite soil than in the river sand. The highly significant correlation coefficient was obtained between the amount of particle breakage and dry density of the compacted soil.

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탄성파 속도를 이용한 철도 토공노반의 다짐도 평가 (Evaluation of Degree of Compaction of Railroad Trackbed Fills Using Elastic Wave Velocities)

  • 김학성;정영훈;강동엽;이성혁
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.1650-1658
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    • 2011
  • The quality control of compaction fills has been commonly performed via the field density measurement and plate load tests. However, the engineer frequently encounters difficulties in actually controling the quality due to the uncertainty in the field density measurement as well as the plate load tests. To overcome these difficulties, Park et al. (2009) proposed an alternative quality control method based on the measurement of the compressive wave velocities. In this study, the compressive wave velocities measured in the full-scale model test site were analyzed. Direct arrive seismic tests were performed after the completion of each trackbed layer. To identify a relationship between elastic wave velocities and degree of compaction, laboratory compaction tests were conducted.

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분무 건조된 세라믹 과립의 강도 측정방법에 대한연구 (Study on Test Method for Strength of Ceramic Spray Dried Powder)

  • 엄우식;이희수;이세훈;김덕희;이인식
    • 한국세라믹학회지
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    • 제33권6호
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    • pp.660-664
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    • 1996
  • We have studied the test method for strength of spray dried ceramic powder using manual press and UTM. which is one of the important to influence forming process. We could observe the compaction behavior using manual press. However the measurement of granule strength was only possible with UTM capable of providing the condition of a constant pressing rate. The strength of granule can be measured from the slope change of compaction curve and agrees with the value which is obtained from the combination of saturated tap density and compaction curve. So we proposed the accurate method to measure the strength of granule from the results of this study.

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금속분말 압축성형에서의 마찰특성 (Friction Effect on the Powdered Metal Compaction)

  • 장동환;황병복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.226-230
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    • 1997
  • A plasticity theory applicable to powdered metal compaction is briefly summarized and its variational form for the finite element analysis is described. The compaction processes of axisymmetric solid cylinder are simulated. For the analysis of the friction effect of solid cylinder, the investigations were performed for different compact geometries. Highlights of the results for given geometries are reported in terms of transmitted pressure on the lower punch from the upper punch through the compact and maximum density variation within the compacts. General conclusions from these simulation results are : (1) the friction coefficient could be selected from the transmitted force data during the single acting compaction test with the simulated results ; and (2) density variatioins within the compacts are very much dependent of the compact geometry such as the height to diameter ratio and the frictional condition between compact and dies.

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Magnetic Pulsed Compaction(MPC)법으로 성형된 Cu 나노 분말 성형체의 미세구조 및 기계적 특성 (Nanostructures and Mechanical Properties of Copper Nano Powder Compacted by Magnetic Pulsed Compaction (MPC) Method)

  • 이근희;김민정;김경호;이창규;김흥회
    • 한국분말재료학회지
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    • 제9권2호
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    • pp.124-132
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    • 2002
  • Nano Cu powders, synthesized by Pulsed Wire Evaporation (PWE) method, have been compacted by Magnetic Pulsed Cojpaction(MPC) method. The microstructure and mechanical properties were analyzed. The optimal condition for proper mechanical properties with nanostructure was found. Both pure nano Cu powders and passivated nano Cu powders were compacted, and the effect of passivated layer on the mechanical properties was investigated. The compacts by MPC, which had ultra-fine and uniform nanostructure, showed higher density of 95% of theoretical density than that of static compaction. The pur and passivated Cu compacted at $300^{\circ}C$ exhibited maximum hardnesses of 248 and 260 Hv, respectively. The wear resistance of those compacts corresponded to the hardness.

표준간극비를 이용한 콘크리트 표면차수벽형 석괴댐 축조재료의 다짐 관리 (Compaction Management of Fill Materials for Concrete Faced Rockfill Dam Using Standard Void Ratio)

  • 김용성
    • 한국농공학회논문집
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    • 제48권4호
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    • pp.59-66
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    • 2006
  • In this study, construction modulus, void ratio and settlement characteristics of 38 CFRD in domestic and foreign countries were investigated from monitoring data. The effect of field dry density and void ratio to dam body was analyzed. The standard void ratio of CFRD that can be easily used by dam designers and field engineers was proposed from the monitoring data. It was confirmed that we can get the degree of compaction needed for reasonable compaction of dam body by calculating the field dry density from inverse operation of the standard void ratio. It was thought that the void ratio of CFRD depends on shape coefficient and in case of a high shape coefficient, the void ratio was high with its void ratio 0.17 -0.38.

An Investigation on the Effects of Powder Warming, Inner Lubrication, and Die Wall Lubrication on the Die Wall Lubricated Warm Compation of Iron Powder

  • Ozaki, Yukiko;Alessandri, Elena;Uenosono, Satoshi;Takamiya, Tsuguyuki;Shigeru, Takano
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.750-751
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    • 2006
  • We investigated the mechanism how the high green density can be provided during die lubricated warm compaction (WD). We observed and analyzed the densification processes of iron powders including different contents of an inner lubricant, and measured the lateral pressure at the die wall during WD in comparison with conventional compaction and warm compaction. As a result, the high density in WD was due to not only the particles-deformation enhanced by warming powders but also the particles-rearrangement promoted by reducing an amount of the inner lubricant rather than the die lubrication.

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