• Title/Summary/Keyword: Common-rail Fuel Injection System

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Optimization of NOx Emission with Blends of Bio-diesel Oil and Diesel Fuel Using Design of Experiments (실험계획법에 의한 바이오 디젤 혼합유의 NOx 배출 최적화)

  • Lee, Sang-Deuk;Kim, Kyong-Hyon;Lee, Han-Seong;Jung, Suk-Ho
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.149-155
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    • 2013
  • Since bio-diesel oil has a merit that it satisfies both demand of substitution for fossil fuel and reduction in carbon dioxide emission, it is widely used in diesel engines by blending in gas oil in small quantity. It is needed to reduce in NOx emission in some way or others if blending ratio of bio-diesel oil is going to increase, because it is demerit that bio-diesel oil emits more NOx emission than gas oil. In this study, it was accomplished to optimize 3 factors what effect on NOx emission as blending ratio of bio-diesel oil, injection timing and common rail pressure with an introduction of a design of experiments, in order to minimize a number of tests. It was cleared that to introduce the design of experiments was very available in NOx optimization.

Experimental and Numerical Analysis of DME Spray Characteristics in Common-rail Fuel System (커먼레일 연료시스템에서의 DME 분무 특성에 대한 실험과 해석적 연구)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Lee, Sang-In;Lim, Ock-Taeck
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.12
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    • pp.1151-1159
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    • 2012
  • Spray visualization and computer simulation of a DME injector have been conducted to investigate the enlarged injection hole diameter effect. To increase the reliability of the computational result, simulation results have been compared with the visualization test results, and the behaviors of a DME spray under various high-pressure and -temperature conditions have been computed. This study shows a discrepancy of 3.57% between the experimental and the computational results of penetration length for an injection pressure of 35 MPa and ambient pressure of 5 MPa. When simulating the engine conditions, the maximum penetration length of a fully developed DME spray is 42 mm when the temperature to pressure ratio is 300 K/MPa. The DME spray behavior is dominantly affected by the ambient pressure under the condition that the ratio is less than 300 K/MPa, and by the ambient temperature under the condition that the ratio is more than 300 K/MPa.

Low Temperature Fluidity Performance Evaluation of Composited Package Fuel Heater for Diesel Cars (디젤차량용 통합연료히터의 저온유동성 성능평가)

  • Lee, Jeong-Hwa;Park, Hyung-Won;Lee, Woong-Su;Lee, Young-Jea;Lee, Bo-Hee;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.18 no.1
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    • pp.152-158
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    • 2014
  • It is very important to supply the diesel fuel from fuel tank to combustion chamber in case of cold start procedure. the paraffin hydrocarbons are easily solidified at low fuel temperature and it can be blocking the fuel supply to the high pressure fuel pump. In order to reduce the fuel crystallization (Waxing), it have been used to develop not only cold flow additives but also the proper mounting design of fuel filter. Block heater in the fuel filter assembly have been also contained to improve the cold start and prevent blocking the fuel supply in Common Rail Direct Injection System. we can obtain the fuel pressure drop and fuel flow rate, power consumption of fuel heater to have the cold flow evaluation test with the saperated and composited fuel heater at the low ambient temperature, Due to evaluating cold flow performance of two block heater, we knew that composited package fuel heater was the excellent cold flow performance compared to separated type and obtained the parameters of cold flow.

Basic Study on Spray Behavior for Application of Biofuel to Diesel Engines (Palm Oil-Considering Viscosity) (바이오연료의 엔진 적용을 위한 분무거동 기초연구(팜유-점성고려))

  • Yeom, Jeong-Kuk;Ha, Hyung-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.7
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    • pp.745-752
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    • 2012
  • Diesel engines are most suitable for biodiesel fuel because diesel fuel has a higher cetane number compared to gasoline and diesel engines have no spark ignition system; hence, engine conversion is easy and cost effective. For these reasons, in this study, the spray behavior characteristics of vegetable palm oil were analyzed by using a common-rail injection system of a commercial diesel engine, and the results were compared with those obtained for the diesel fuel. The injection pressures and blend ratios of palm oil and diesel fuel (BD3, BD5, BD20, BD30, BD50, and BD100) were the main parameters. The experiments were conducted for different injection pressures-500 bar, 1000 bar, 1500 bar, and 1600 bar-by setting the injection duration at $500{\mu}s$. We determined there is no significant difference in the macro characteristics of the spray behavior (spray penetration and spray angle) in response to any change in the blend ratio of palm oil and diesel fuel at a fixed injection pressure. In particular, all experiments showed a spray angle of approximately $15^{\circ}$.

An Experimental Study on the Clutch Type Water Pump of Diesel Passenger Vehicle for Reducing Fuel Consumption and CO2 Emission (연비 개선 및 CO2 저감을 위한 승용디젤 차량의 클러치타입 워터펌프 적용에 따른 실험적 연구)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Oh, Chang-Boke;Cho, Yong-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.123-134
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    • 2012
  • A typical cooling system of an engine relies on a water pump that circulates the coolant through the system. The pump is typically driven by the crankshaft through a mechanical link with engine starting. In order to reduce the friction and warm-up time of an engine, the clutch-type water pump (CWP) was applied in 2.0 liter diesel vehicle. The clutch-type water pump can force cooling water to supply into an engine by the operation of an electromagnetic clutch equipped as the inner part of pump system. The onset of CWP is decided by temperature of cooling water and engine oil. And, the control logic for an optimal operation of the clutch-type water pump was developed and applied in engine and vehicle tests. In this study, the warm-up time was measured with the conventional water pump and clutch-type water pump in engine tests. And the emission and the fuel consumption were evaluated under NEDC mode in vehicle tests. Also, tests were carried out for the various temperature conditions starting the operation of CWP. From the results of the study, the application of CWP can improve the fuel consumption and $CO_2$ reduction by about 3%.

Improvement of Emission Performances of a HSDI Diesel Engine with Partial Premixed Compression Ignition Combustion Method (부분 예혼합 압축착화 연소기법을 적용한 HSDI 디젤엔진의 배기 성능 개선)

  • Chung, Jae-Woo;Kang, Jeong-Ho;Kim, Nam-Ho;Min, Kyoung-Doug;Lee, Ki-Hyung;Lee, Jeong-Hoon;Kim, Hyun-Ok;Kang, Woo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.88-96
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    • 2008
  • Currently, due to the serious world-wide air pollution by substances emitted from vehicles, emission control is enforced more firmly and it is expected that the regulation requirements for emission will become more severe. A new concept combustion technology that can reduce the NOx and PM in relation to combustion is urgently required. This study used a split injection method at a 4 cylinder common-rail direct injection diesel engine in order to apply the partially premixed charge compression ignition combustion method without significantly altering engine specifications And it is investigated that the effects of the injection ratio and SCV(swirl control valve) to emission characteristics. From these tests, soot(g) and NOx(g) emission could be reduced to 40% and 92% compared to base engine performance at specified engine driving conditions(6 points with weight factors) according to application of split injection and SCV(swirl control valve).

Selection of Factors for Performance Optimization on Non-esterified Bio-diesel Fuel Using Fractional Factorial Design (부분요인배치법을 이용한 비에스테르화 바이오 디젤유의 성능 최적화를 위한 인자 선정)

  • Jung, Sukho;Koh, Daekwon
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.1
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    • pp.8-12
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    • 2015
  • Non-esterified bio-diesel fuel saves cost by no esterified process and its performance was more similar to diesel oil than esterified bio-diesel fuel when the fuel blended 95% diesel oil and 5% it was used on diesel engine with electronic control system. A performance optimization is necessary for application of non-esterified bio-diesel fuel blended with diesel oil 95% on the latest diesel engine. In this study, test using fractional factorial design was accomplished at 25% and 50% partial load in order to evaluate influence of controllable 6 factors on responses such as specific fuel consumption, nitrogen oxides and coefficiency of variation of indicated mean effective pressure as basic experiment for performance optimization of this fuel. It is cleared that the injection timing and common rail pressure of 6 factors are mainly effective and its effect level is different according to load.

Analysis of Hydraulic Characteristics of Two Solenoid-driven Injectors for CRDi System (2개 솔레노이드 구동방식별 CRDi용 인젝터의 유압 동특성 해석)

  • Lee, Jin-Wook;Lee, Jung-Hyup;Kim, Min-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.6
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    • pp.140-147
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    • 2011
  • The injection nozzle of an electro-hydraulic injector for the common rail Diesel fuel injection system is being opened and closed by movement of a injector's needle which is balanced by pressure at the nozzle seat and at the needle control chamber, at the opposite end of the needle. In this study, the slenoid actuator was considered as a prime movers in high pressure Diesel injector. Namely a solenoid-driven Diesel injector with different driving current types, as a general method driven by solenoid coil energy, has been applied with a purpose to develop the analysis model of the solenoid actuator to predict the dynamics characteristics of the hydraulic component (injector) by using the AMESim code. Aimed at simulating the hydraulic behavior of the solenoid-driven injector, the circuit model has been developed as a unified approach to mechanical modeling in this study. As this analytic results, we know the suction force and first order time lag for driving force can be endowed in solenoid-driven injector in controlling the injection rate. Also it can predict that the input current wave exerted on solenoid coil is the dominant factor which affects on the initial needle behavior of solenoid-driven injector than the hydraulic force generated by the constant injection pressure.

A Study on Nozzle Flow and Spray Characteristics of Piezo Injector for Next Generation High Response Injection (차세대 고응답 분사용 피에조 인젝터의 노즐유동 및 분무특성에 관한 연구)

  • Lee Jin-Wook;Min Kyoung-Doug
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.6 s.249
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    • pp.553-559
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    • 2006
  • Most diesel injector, which is currently used in high-pressure common rail fuel injection system of diesel engine, is driven by the solenoid coil energy for its needle movement. The main disadvantage of this solenoid-driven injector is a high power consumption, high power loss through solenoid coil and relatively fixed needle response's problem. In this study, a prototype piezo-driven injector, as a new injector mechanism driven by piezoelectric energy based on the concept of inverse piezo-electric effect, has been designed and fabricated to know the effect of piezo-driven injection processes on the diesel spray structure and internal nozzle flow. Firstly we investigated the spray characteristics in a constant volume chamber pressurized by nitrogen gas using the back diffusion light illumination method for high-speed temporal photography and also analyzed the inside nozzle flow by a fully transient simulation with cavitation model using VOF(volume of fraction) method. The numerical calculation has been performed to simulate the cavitating flow of 3-dimensional real size single hole nozzle along the injection duration. Results were compared between a conventional solenoid-driven injector and piezo-driven injector, both equipped with the same micro-sac multi-hole injection nozzle. The experimental results show that the piezo-driven injector has short injection delay and a faster spray development and produces higher injection velocity than the solenoid-driven injector. And the predicted simulation results with the degree of cavitation's generation inside nozzle for faster needle response In a piezo-driven injector were reflected to spray development in agreement with the experimental spray images.

The Effect of Biodiesel Oxidation Deterioration on Emission (바이오디젤의 산화가 배출가스에 미치는 영향)

  • Song, Hoyoung;Lee, Minho;Kim, Kiho;Jung, Choongsub
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.220.2-220.2
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    • 2011
  • Biodiesel and biodiesel blend fuel are receiving increasing attention as alternative fuels for diesel engines without substantial modifications. Biodiesel fuels and blending have been widely studied and applied in diesel engine because of biodiesel's lower sulfur, lower aromatic hydrocarbon and higher oxygen content. Biodiesels have the potential to be oxidized in different condition. It has reported that oxidation deterioration of biodiesel is different in the condition of storage and oxidation causes chemical property change of methyl esters. Sunlight intensity, temperature, material of container and contact surface with oxygen are key dominant factors accelerating oxidation deterioration. In this study, we chose temperature among key oxidation conditions and metal container filled with biodiesel was heated at about $110^{\circ}C$ for 10 days in order to accelerate oxidation deterioration. To better understand the effect of biodiesel blends on emission, steady state tests were conducted on a heavy duty diesel engine. The engine was fueled with Ultra Low Sulphur Diesel(ULSD), a blend of 10% and 20%(BD10, BD20) on volumetric basis, equipped with a common rail direct injection system and turbocharger, lives up to the requirements of EURO 3. The experimental results show that the blend fuel of normal biodiesel with BD10 and BD20 increased NOx. The result of PM was similar to diesel fuel on BD10, but the result of PM on BD20 was increased about 63% more than its of diesel. The blend fuel of Oxidation biodiesel with BD10 and BD20 increased NOx as the results of normal biodiesel. But PM was all increased on BD10 and BD20. Especially THC was extremely increased when test fuel contains biodiesel about 140% more than its of diesel. Through this study, we knew that oxidation deterioration of biodiesel affects emission of diesel engine.

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