• Title/Summary/Keyword: Common-rail Fuel Injection System

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Study on Spray and Exhaust Emission Characteristics of DME-Biodiesel Blended Fuel in Compression Ignition Engine (압축착화기관에서 DME-바이오디젤 혼합연료의 분무 및 배기 특성에 관한 연구)

  • Cha, June-Pyo;Park, Su-Han;Lee, Chang-Sik;Park, Sung-Wook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.1
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    • pp.67-73
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    • 2011
  • The purpose of this study is to investigate experimentally the spray-atomization and combustion-emission characteristics of biodiesel-DME blended fuel. In this study, two types of test fuels pure biodiesel (BD100) and blended fuel (B-DME20) were used, and the spray and combustion characteristics of different fuel compositions were analyzed. DME constitutes 20% and biodiesel constitutes 80% (by mass fraction) of the blended fuel. The overall spray characteristics, spray tip penetration, and cone angle were evaluated using frozen spray images. In addition, the combustion and emission characteristics were analyzed on the basis of the evaluated data for a single-cylinder CI engine with common-rail injection system. It was revealed that the injection profiles of both the test fuels for a given injection pressure showed similar trends. However, the injection profiles of the blended fuel (B-DME20) indicated shorter ignition delay than those of biodiesel.

Comparison of Macroscopic Spray Characteristics of Dimethyl Ether with Diesel (Dimethyl Ether와 디젤의 거시적 분무 특성 비교)

  • Yu, J.;Lee, J. K.;Bae, C. S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.73-80
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    • 2002
  • Dimethyl ether (DM) is one of the most attractive alternative fuel far compression ignition engine. Its main advantage in diesel engine application is high efficiency of diesel cycle with soot free combustion though conventional fuel injection system has to be modified due to the intrinsic properties of DME. Experimental study of DME and conventional diesel spray employing a common-rail type fuel injection system with a 5-holes sac type injector (hole diameter 0.168 ㎜/hole) was performed in a high pressure chamber pressurized with nitrogen gas. A CCD camera was employed to capture time series of spray images followed by spray cone angles and penetrations of DME were characterized and compared with those of diesel. Under atmospheric pressure condition, regardless of injection pressure, spray cone angles of the DME were wider than those of diesel and penetrations were shorter due to flash boiling effect. Tip of the DME spray was farmed in mushroom like shape at atmospheric chamber pressure but it was disappeared in higher chamber pressure. On the contrary, spray characteristics of the DME became similar to that of diesel under 3MPa of chamber pressure. Hole-to-hole variation of the DME spray was lower than that of diesel in both atmospheric and 3MPa chamber pressures. At 25MPa and 40MPa of DME injection pressures, regardless of chamber pressure, intermittent DME spray was observed. It was thought that vapor lock inside the injector was generated under the two injection pressures.

Comparison of combustion characteristics between esterified and non-esterified bio-diesel oil on CRDI diesel engine with turbocharger (전자 제어 분사식 과급디젤기관에서 에스테르화와 비에스테르화 바이오 디젤유의 연소 특성 비교)

  • Lee, Sang Deuk;Jung, Suk Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.1
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    • pp.53-58
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    • 2013
  • In order to judge that non-esterified soybean oil could be used on diesel engine with electronic control of fuel injection system, The test of combustion performance using only gas oil, gas oil blended with esterified bio-diesel oil 5% and non-esterified soybean oil 5% were carried out. It is noticed that most performances of gas oil blended with esterified bio-diesel oil 5% and non-esterified 5% have similar characteristics but non-esterified bio-diesel oil 5% emitted smaller NOx, resulting from fuel NO.

A Comparative Study on the Performance of High Pressure Fuel Pumps for Compression Ignition Engines Fueled by DME (DME를 연료로 하는 압축 착화 엔진용 고압연료 펌프의 성능 비교 연구)

  • JAEHEE JEONG;WONJUN CHO;OCKTAECK LIM
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.1
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    • pp.59-68
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    • 2023
  • In this study, the performance of high-pressure fuel pumps was compared to find a high-pressure pump suitable for dimethyl ether (DME) fuel, and to establish a database of basic data on flow rates. The use of DME in compression ignition engines can reduce pollutant emissions. The cetane value of DME is higher than that of diesel fuel. The physical properties of DME are similar to liquefied gasoline gas (LPG), and when pressurized at a pressure of 6 bar or more, it changes from gas to liquid. Two types of high pressure pumps used in this study were independent injection type pump and a wobble plate type pump. Two high-pressure pumps with different injection types were compared. By measuring and comparing the performance changes of the two high-pressure pumps, a pump suitable for DME was selected and performance improvement measures were proposed. The changed experimental conditions to measure the performance change of the high pressure pump were increased in the units of 100 to 1,000 rpm and 100 rpm, and the experiment was performed at common rail pressures 300 and 400 bar. it was confirmed that the DME inside the fuel supply system remained in a liquid state through temperature sensors, pressure sensors, and pressure gauges. As a result of the experiment, it was confirmed that the flow rate discharged from the high-pressure fuel pump increased as the motor rotational speed increased, and the flow rate of the high-pressure fuel pump

An Experimental Study on Combustion Characteristics when applied Bio-Diesel Fuel at Low Temperature (저온 바이오디젤 연료의 연소특성에 관한 실험적 연구)

  • Lee, Seang-Wock;Lee, Jung-Sub;Park, Young-Joon;Kim, Duk-Sang;Lee, Young-Chul;Cho, Yong-Seok
    • Journal of ILASS-Korea
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    • v.13 no.4
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    • pp.206-211
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    • 2008
  • In this research, combustion and spray characteristics were investigated experimentally in a constant volume chamber by applying bio-diesel fuel to a common-rail system in which precise control is available for utilizing environmentally friendly properties of bio-diesel fuel. The experiment was conducted at fuel temperatures $20^{\circ}C$ and $-20^{\circ}C$ to investigate combustion characteristics of bio-diesel fuel provoking problems in fluidity specially in a low temperature. For the visualization, the experiment was carried out under various conditions of ambient pressure, injection pressure and fuel temperature. The test was made by three different types of diesel fuels, conventional diesel, BD20 and BD100. In summary, this research aims to investigate combustion characteristics in the application of bio-diesel fuels and compare the results with performance of conventional diesel fuel. This experimental data may provide fundamentals of spray and combustion of bio-diesel fuels at a low temperature and contribute to the development of bio-diesel engines in future.

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Analysis of Hydraulic Characteristics of High Pressure Injector with Piezo Actuator (피에조 액츄에이터 적용 고압 인젝터의 유압 동특성 해석)

  • Lee, Jin-Wook;Min, Kyoung-Doug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.164-173
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    • 2006
  • In the electro-hydraulic injector for the common rail Diesel fuel injection system, the injection nozzle is being opened and closed by movement of a injector's needle which is balanced by pressure at the nozzle seat and at the needle control chamber, at the opposite end of the needle. In this study, the piezo actuator was considered as a prime movers in high pressure Diesel injector. Namely a piezo-driven Diesel injector, as a new method driven by piezoelectric energy, has been applied with a purpose to develop the analysis model of the piezo actuator to predict the dynamics characteristics of the hydraulic component(injector) by using the AMESim code. Aimed at simulating the hydraulic behavior of the piezo-driven injector, the circuit model has been developed and verified by comparison with the experimental results. As this research results, we found that the input voltage exerted on piezo stack is the dominant factor which affects on the initial needle behavior of piezo-driven injector than the hydraulic force generated by the constant injection pressure. Also we know the piezo-driven injector has more degrees of freedom in controlling the injection rate with the high pressure than a solenoid-driven injector.

Macroscopic Behavior and Atomization Characteristics of Dimethyl Ether (Dimethyl Ether(DME) 연료의 분무 거동 및 미립화 특성)

  • Suh, Hyun-Kyu;Park, Ji-Hong;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.30-37
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    • 2007
  • Dimethyl Ether(DME) is an alternative fuel for diesel engine, it is renewable and offers potential reductions in emissions. This work was conducted to figure out the macroscopic behavior and the atomization characteristics of DME using a common-rail injection system. The macroscopic behavior was visualized with the spray visualization system composed of a Nd;YAG laser and an ICCD camera. The atomization characteristics were investigated in terms of axial mean velocity, Sauter mean diameter(SMD) and droplet distributions obtained from a phase Doppler particle analyzer(PDPA) system. In this study, it was revealed that the macroscopic behavior and the atomization characteristics of DME are similar compared with commercial diesel fuel. However, DME fuel has a shorter spray tip penetration and a small SMD due to the effect of evaporation characteristics.

A study on the application of DOE for optimization of blending oil with non-esterified biodiesel fuel at partial engine load (부분부하에서 비에스테르화 바이오디젤 5% 혼합유의 성능최적화를 위한 실험계획법 적용에 관한 연구)

  • Kim, Hee-Jung;Koh, Dae-Kwon;Yang, Ju-Ho;Koh, Sung-Wi;Kim, Yeong-Sik;Jeong, Tae-Young;Jung, Suk-Ho
    • Journal of Power System Engineering
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    • v.20 no.2
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    • pp.51-57
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    • 2016
  • Non-esterified biodiesel fuel is cheaper than esterified that because of a simple manufacturing process that only consists of filtering. Applicability of this on diesel engine with electronic control system was accomplished, then optimization adopting a fractional factorial design and response surface methodology was carried out at 25% and 50% of engine load in this study. Pressure of common rail and injection timing mainly effected on responses as specific fuel oil consumption and nitrogen oxides regardless of engine load. Estimations were 310.3 g/kWh of specific fuel oil consumption and 237 ppm of nitrogen oxides at 25% load, and 233.2 g/kWh of specific fuel oil consumption and 730 ppm of nitrogen oxides at 50% load. Tests to verify these estimations were accomplished and as the results, specific fuel oil consumption was 300.4 g/kWh and NOx was 277 ppm at 25% load and 236.8 g/kWh and 573 ppm at 50% load.

A Study on Characteristics of an Integrated Urea-SCR Catalytic Filter System for Simultaneous Reduction of Soot and NOX Emissions in ECU Common-rail Diesel Engines (ECU 커먼레일 디젤기관에 있어서 매연 및 NOX 배출물 동시 저감용 일체형 요소-SCR 촉매필터 시스템의 특성에 관한 연구)

  • Bae, Myung-Whan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.111-120
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    • 2014
  • The aim of this study is to develop an integrated urea-SCR catalytic filter system for reducing soot and $NO_X$ emissions simultaneously in diesel engines. In this study, the characteristics of exhaust emissions relative to reactive activation temperature under four kinds of engine loads are experimentally investigated by using a four-cycle, four-cylinder, direct injection type, water-cooled turbo intercooler ECU common-rail diesel engine with the integrated urea-SCR $MnO_2-V_2O_5-WO_3/TiO_2/SiC$ catalytic filter system operating at three kinds of engine speeds. The urea-SCR reactor is used to reduce $NO_X$ emissions, and the catalytic filter system is used to reduce soot emissions. The reactive activation temperature is very important for reacting a reducing agent with exhaust emissions. The reactive activation temperatures in this experiment is applied to 523, 573 and 623 K. The fuel is sprayed by the pilot and main injections at the variable injection timing between BTDC $15^{\circ}$ and ATDC $1^{\circ}$ according to experimental conditions. It is found that the $NO_X$ conversion rate is the highest as 83.9% at the reactive activation temperature of 523 K in all experimental conditions of engine speed and load, and the soot emissions shown by the average reduction rate of approximately 93.3% are almost decreased below 0.6% in all experimental conditions regardless of reactive activation temperatures. Also, the THC and CO emissions by oxidation reaction of Mn, V and Ti are shown in the average reduction rates of 70.3% and 38% regardless of all experimental conditions.

The Experimental Research of LNT for 3L-DME Engine (3리터급 DME 엔진용 LNT 후처리 장치 연구)

  • Jang, Jinyoung;Lee, Youngjae;Pyo, Youngduk;Cho, Chongpyo;Woo, Youngmin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.117-122
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    • 2013
  • This study is aimed to develop LNT(Lean NOx Trap) aftertreatment system for DME engine. Modified DME engine, which was changed from diesel to current DME engine, is used for this research and is equipped with common rail type injector and fuel supplying system. LNT system has reductant injector. DME is also used as reduction agent. For this research, reduction agent injection time width and interval were varied. And also, swirler was used to improve homogeneity of reducing agent in exhaust pipe. The reduction rate of NOx by LNT was increased by longer injection width, short interval and swirler. The maximum diminution of NOx by LNT was over 85%.