• Title/Summary/Keyword: Common rail

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The Study for Improving the Combustion in a Common-rail Diesel Engine using Swirl Groove Piston (Swirl Groove Piston에 의한 커먼레일 디젤기관의 연소성 향상에 관한 고찰)

  • Bang, Joong-Gheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.145-151
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    • 2010
  • The performance of a direct-injection diesel engine often depends on the strength of swirl or squish, the shape of combustion chamber, the number of nozzle holes, etc. This is natural because the combustion in the cylinder was affected by the mixture formation process. Since the available duration to make the mixture formation of air-fuel is very short, it is difficult to make complete mixture. Therefore, an early stage of combustion is violent, which leads to the weakness of noise and vibration. In this paper, the combustion process of a common-rail diesel engine was studied by employing two kinds of pistons. One has several grooves with inclined plane on the piston crown to generate swirl during the compression and expansion strokes in the cylinder in order to improve the atomization of fuel. The other is a toroidal piston, generally used in high speed diesel engines. To take photographs of flame and flaming duration, a four-stroke diesel engine was remodeled into a two-stroke visible single cylinder engine and a high speed video camera was used.

The basic study of spray characteristics and optimal fuel injection for high pressure injector in homogeneous charge compression ignition engine (예혼합 압축 착화 엔진용 고압 인젝터의 분무특성과 분사조건 최적화에 관한 기초 연구)

  • Ryu, Jea-Duk;Kim, Hyung-Min;Lee, Ki-Hyung;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.9 no.1
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    • pp.30-36
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    • 2004
  • The purpose of this study was to investigate the fuel spray characteristics that made most important at an homogeneous air fuel mixture, in a common rail direct injection type HCCI engine. As a study conducted relation which a back pressure and injection pressure are influenced to air fuel mixture characteristics, we tried to offer date even through we select suitable to a HCCI engine running condition of the fuel injection condition. To accomplish the study, to measure a injection rate of common rail type injector and to visualize and simulate a fuel spray was conducted. From the result of injection rate, a common rail injector was confirmed to appear a initial delay of 0.3msec and a latter period delay of 0.7msec. Therefore, real injection duration was determined by about 0.5msec increasing. From the result of fuel spray, the spray penetration was proportional to 1/4 exponent of atmosphere pressure. An experimental equation was deduced from the spray penetration of spray visualization experiment and the relation of injection duration and penetration was estimated in HCCI engine using an experimental equation.

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Effect of High Injection Pressure and Ambient Pressure on the DME Spray Characteristics Injected Through a Common-rail Diesel Injector (커먼레일 디젤 인젝터에서 연료 분사 및 분위기 압력이 DME 분무 특성에 미치는 영향)

  • Kim, Hyung-Jun;Park, Su-Han;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.14 no.2
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    • pp.71-76
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    • 2009
  • The aim of this investigation is to study the effect of the high injection pressure on the dimethyl ether (DME) spray characteristics injected through a common-rail diesel injector under various ambient pressures. In order to investigate the effect of the injection pressure and ambient condition, the common-rail injection system with two high pressure pumps and high pressure chamber pressurized up to 40 bar were used, respectively. Spray images of DME fuel obtained from a visualization system composed of high speed camera and two metal halide lamps as the light source. From the obtained images, the spray behaviors such as a spray development process, spray tip penetration, spray width, and spray cone angle were measured for analyzing the DME spray characteristics under various experimental conditions. It was found that the spray development slowed as the ambient pressure increased and spray tip penetration at injection pressure of 90 MPa is longer than that at 50 MPa. In addition, the spray width at the end stage of injection decreased under the atmospheric conditions due to the evaporation property of DME fuel, and DME spray shows narrow spray cone angle according to the injection pressure increased.

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An Experimental Study on the Performance Characteristics of the Vortex Tube for Substitution of the Intercooler in a Common-rail Diesel Engine (커먼레일 디젤기관의 인터쿨러 대체용 볼텍스 튜브 장치의 성능특성에 관한 실험 연구)

  • Im, Seok-Yeon;Choi, Doo-Seuk;Ryu, Jeong-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.172-178
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    • 2008
  • An object of this study is to confirm performance characteristics of the vortex tube apparatus for substitution of the intercooler in a common-rail diesel engine. The turbo pressure, the intake air flow rate and the ${\Delta}T_c$ decrease ratio of the intercooler were measured in a experimental engine. The vortex tube apparatus was made after confirmation of the geometric phenomena in fundamental experiments. To investigate energy separation characteristics of the vortex tube, the measured turbo pressure was applied to the vortex tube inlet and the ${\Delta}T_c$ decrease ratio was compared with one of the intercooler in the cold air mass flow ratio similar to the intake air flow rate of the experimental engine. From the results, we found that the energy separation ratio is increased according to of the inlet pressure and the ${\Delta}T_c$ decrease ratio of the vortex tube apparatus is higher than one of the intercooler at low engine speed and engine load of medium and low.

Homogeneous Charge Compression Ignition Combustion and Exhaust Characteristics of a Common-rail Diesel Engine (커먼레일 디젤 엔진의 균일 예혼합 연소 및 배기특성)

  • Yoon, Seung-Hyun;Lee, Doo-Jin;Kim, Myung-Yoon;Lee, Je-Hung;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.75-81
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    • 2005
  • An experimental study on homogeneous charge compression ignition combustion with direct fuel injection was conducted using a single cylinder common-rail diesel engine. To improve the homogeneity of fuel-air mixture, the premixed fuel (gasoline) was injected into premixing chamber and the diesel fuel was injected into the combustion chamber as an ignition source for the gasoline premixture. The experimental results show that soot emissions were dramatically reduced with the increase of fuel premixing ratio, however incomplete products such as HC and CO increased with the increase of the premixed ratio. Earlier injection of Dl diesel fuel increased the IMEP with the decrease of HC and CO concentrations.

An Experimental Study on Simultaneous Reduction of Smoke and NOx with Biodiesel Fuel in a CRDI Type Diesel Engine (CRDI 방식 디젤기관에서 바이오디젤유 적용시 매연과 NOx의 동시저감에 관한 실험적 연구)

  • Choi, Seung-Hun;Oh, Young-Taig
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.35-40
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    • 2007
  • Our environment is faced with serious problems related to the air pollution from automobiles in these days. In particular, the exhaust emissions of diesel engine are recognized main cause which influenced environment strong, In this study, the potential possibility of biodiesel fuel was investigated as an alternative fuel for a naturally aspirated common rail diesel engine. The smoke emission of biodiesel fuel 5vol-%(min. content) was reduced in comparison with diesel fuel, that is, it was reduced approximately 60% at 4000rpm, full load. But, power, torque and brake specific energy consumption didn't have no large differences. But, NOx emission of biodiesel fuel was increased compared with a commercial diesel fuel. Also, the effects of exhaust gas recirculation(EGR) on the characteristics of NOx emission has been investigated. It was found that simultaneous reduction of smoke and NOx was achieved with biodiesel fuel(5vol-%) and cooled EGR method($5{\sim}10%$) in a common rail diesel engine.

Combustion Characteristics of Dimethyl Ether (DME) and Diesel Fuel Using a Common-rail Fuel Injection System (커먼레일 분사장치를 이용한 Dimethyl Ether와 디젤연료의 연소특성)

  • Choi, Wook;Lee, Ju-Kwang;Bae, Choong-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.30-37
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    • 2004
  • The combustion and emission characteristics of a direct injection CI engine fuelled with DME(Dimethyl Ether) and diesel fuel were compared at idle engine speed(800 rpm) with various injection parameters. An optical single cylinder diesel engine equipped with a common-rail fuel injection system was constructed to investigate combustion processes of DME and diesel fuel. The combustion images were recorded with a high-speed video camera system. The results demonstrated that the DME-fuelled engine was superior to the conventional diesel engine in terms of engine performance and emissions. The optimal injection timing of DME was located around IDC(Top Dead Center), which was roughly same as that of diesel fuel. As the injection timing was advanced much earlier than TDC, NOx (Nitric Oxides) level increased considerably. NOx emission of DME was equal or a little higher than that for diesel fuel at the same injection pressure and timing because of higher evaporation characteristics of DME. Throughout all experimental conditions, DME did not produce any measurable smoke level.

Numerical Analysis for Reduction of Fuel Consumption by Improvement of Combustion Condition in a Common Rail Diesel Engine Generator (커먼레일 디젤엔진 발전기의 연소상태 개선에 따른 연비절감을 위한 수치해석)

  • Kim, Seung Chul;Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.20 no.4
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    • pp.58-64
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    • 2016
  • The main engine of a vehicle is used an common rail diesel engine for improving the efficiency of the whole load area. However, the generator engines is still used mechanical fuel injection valve drive cams. In addition, most of generator engines is applied a part-load operation of less than 50%. Therefore, diesel engine of vehicle set at 100% load is necessary to readjust in order to perform efficient operation because of part-load operation. In this study, the objective is to report the results of the part-load fuel consumption improvement by injection timing readjust to identify the operational characteristics of a generator engine currently operated in the facilities.

A Numerical Analysis on Suitable Combustion Chamber Geometry of Common Rail Diesel Engine for Electric Generation (발전용 커먼레일 디젤엔진에 적합한 최적화 연소실형상 설계를 위한 수치해석)

  • Kim, Seung Chul
    • Journal of the Korean Institute of Gas
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    • v.20 no.4
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    • pp.44-49
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    • 2016
  • This paper presents characteristics of diesel combustion and emissions according to adoption of various combustion chamber geometry. In order to suggest suitable combustion chamber geometry of the common rail diesel engine for electric generative use, 5 type of geometry chamber was found performance for combustion chamber to respond fuel efficiency. Combustion chamber geometry affects combustion characteristics due to change target area of spray in the combustion chamber and the main factor was the bowl aspect ratio of combustion chamber. Using the results of simulation, the effects of the variable combustion chamber can be improved the fuel efficiency for electric generation.

Pilot Spray Characteristics of Piezo type Injectors for High Pressure Injection (고압 분사용 Piezo 인젝터의 Pilot 분무특성)

  • Bae, J.W.;Kim, H.N.;Lee, J.W.;Kang, K.Y.;Ryu, J.I.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2076-2081
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    • 2004
  • Future exhaust gas limits for diesel-driven passenger cars will force the automotive industry to significantly improve the performance of engine. Since modern common-rail injection systems deliver more degrees of freedom referring to the injection process, again the optimization of the injection process could offer a possibility to meet the exhaust gas limits. This study describes the characteristic the pilot spray structure of piezo-driven injector for a passenger car common-rail system to be applicable multiple injection caused by fast response rather than solenoid-driven injector. The piezo-driven injector is prototype injector with same needle chamber of solenoid injector and the solenoid-driven one is commercial injector. The pilot spray characteristic such as spray tip penetration, spray speed, spray angle were obtained by spray images, which is measured by the Mie scattering method with optical system for high-speed temporal photography. It was found that piezo-driven injector effected electric change as important factor and showed faster response than solenoid-driven injector.

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