• Title/Summary/Keyword: Common Rail Diesel Engine

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A Study on Characteristics of an Integrated Urea-SCR Catalytic Filter System for Simultaneous Reduction of Soot and NOX Emissions in ECU Common-rail Diesel Engines (ECU 커먼레일 디젤기관에 있어서 매연 및 NOX 배출물 동시 저감용 일체형 요소-SCR 촉매필터 시스템의 특성에 관한 연구)

  • Bae, Myung-Whan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.111-120
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    • 2014
  • The aim of this study is to develop an integrated urea-SCR catalytic filter system for reducing soot and $NO_X$ emissions simultaneously in diesel engines. In this study, the characteristics of exhaust emissions relative to reactive activation temperature under four kinds of engine loads are experimentally investigated by using a four-cycle, four-cylinder, direct injection type, water-cooled turbo intercooler ECU common-rail diesel engine with the integrated urea-SCR $MnO_2-V_2O_5-WO_3/TiO_2/SiC$ catalytic filter system operating at three kinds of engine speeds. The urea-SCR reactor is used to reduce $NO_X$ emissions, and the catalytic filter system is used to reduce soot emissions. The reactive activation temperature is very important for reacting a reducing agent with exhaust emissions. The reactive activation temperatures in this experiment is applied to 523, 573 and 623 K. The fuel is sprayed by the pilot and main injections at the variable injection timing between BTDC $15^{\circ}$ and ATDC $1^{\circ}$ according to experimental conditions. It is found that the $NO_X$ conversion rate is the highest as 83.9% at the reactive activation temperature of 523 K in all experimental conditions of engine speed and load, and the soot emissions shown by the average reduction rate of approximately 93.3% are almost decreased below 0.6% in all experimental conditions regardless of reactive activation temperatures. Also, the THC and CO emissions by oxidation reaction of Mn, V and Ti are shown in the average reduction rates of 70.3% and 38% regardless of all experimental conditions.

A Study on the Characteristics of Accumulator Type Fuel Injection System with Spool Valve (스풀밸브를 이용한 축압식 연료분사계의 작동특성에 관한 연구)

  • Choi, Y.H.;Lee, J.H.;Yoon, S.J.
    • Journal of ILASS-Korea
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    • v.6 no.1
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    • pp.1-8
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    • 2001
  • Fuel injection system is very important in diesel combustion. Recently electronic control of fuel injection system and common rail systems are introduced to reduce the emission and to increase the energy efficiency from diesel engine by control of the injection timing and duration. In this study, evaluation possibility of the system for electronic control by spool valve, one of the accumulator type injection systems with spool valve using solenoid was composed and the operating characteristics were investigated to evaluate the effects of spring coefficient, initial spring force, solenoid driving time, fuel supply pressure on the injection timing and duration. We could confirm the capability that diesel injection was electronically controlled by spool valve.

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A Study on the Application Characteristics of Biodiesel Fuel in a CRDI Diesel Engine on the Swirler in Intake Manifold (바이오디젤유를 이용한 CRDI방식 디젤기관의 흡기포트내 선회기 적용 특성에 관한 연구)

  • Im, Seok-Yeon;Jung, Young-Chul;Oh, Dong-Jin;Ryu, Jeong-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.17-23
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    • 2007
  • This study aims to investigate the property of engine performance and the material property of exhaust gas by application of the intake swirler The fuel of BDF 20 was made by mixing 80% of diesel fuel and 20% of biodiesel fuel. These fuels were used and tested in the diesel engine of CRDI type used currently. The swirler was made by streamlined shape to lessen the intake resistance, The three types of its wing angle are $20^{\circ}$, $40^{\circ}$ and $60^{\circ}$. From experimental results, we found that the characteristics of engine performance, soot was effective in wing angle of $20^{\circ}$ and NOx was effective in $60^{\circ}$.

Development of Knocking discrimination and Engine balance Correction Algorithm of CRDI Engine ECU (CRDI 엔진 전자제어컨트롤러(ECU)의 노킹 판별 및 엔진 밸런스 보정 알고리즘 개발)

  • Kim, Hwa-Seon;Jang, Seong-Jin;Jang, Jong-Yug
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2012.05a
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    • pp.391-394
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    • 2012
  • Recently, for appling to industrial engines to CRDI diesel engine to meet enhanced emission regulatory standards in native and foreign, ECU that be controlled only automaker develop engine control algorithm that adjust injection timing and injection as user's need and use testing, verification for engine performance and emissions reduction. For development only CRDI diesel engine emulator, using CKP and CMP sensor performance property of CRDI engine control ECU input element, in this paper, there determine the diesel knocking and propose design methodology of engine balance correction algorithm design of the correction algorithm. And there propose efficient Improvement for fuel efficiency increasing and reduction of emissions.

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An Experimental Study on Application of Biofuel to Diesel Engine (바이오연료의 디젤엔진 적용에 관한 실험연구)

  • Yeom, Jeong-Kuk;Ha, Hyeong-Soo
    • Journal of Power System Engineering
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    • v.17 no.2
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    • pp.29-37
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    • 2013
  • Compared to gasoline engines, diesel engines with a relatively simple ignition system are more advantageous in the application of biodeisel fuel to engine. Then in this study the comparative analysis on the spray characteristics and combustion emissions characteristic between the biodiesel(soybean oil) and diesel, the fuel for commercial diesel engine, was performed with common rail injection system. Injection pressure and ratio of biodiesel blended fuel were selected as main experimental variables. Consequently, it can be found that there is no significant difference in the macro characteristics of the spray behavior(spray penetration and spray angle) in response to change in the blend ratio of soybean oil and diesel at a fixed injection pressure, in particular, soot creation in combustion emissions in the region of low pressure was greatly affected by the blend ratio of soybean oil, however, the creation in the region of high pressure was almost unaffected by the blend ratio because of promoted atomization.

Research and Development of a 2.9 Liter Light-duty DME Truck Using Common Rail Fuel Injection Systems (커먼레일 연료분사 시스템을 장착한 2.9 리터급 경량 DME 트럭의 연구 및 개발)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Oh, Se-Doo;Lee, Gee-Soo;Lim, Ock-Taek;Pyo, Young-Dug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.6
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    • pp.107-116
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    • 2012
  • In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5 kgfm(based on 2,000 rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

Research and Development of a Light-Duty DME Truck Using Common Rail Fuel Injection Systems (커먼레일 연료분사 시스템을 장착한 경량 DME 트럭의 연구 및 개발)

  • Jeong, Soo-Jin;Chon, Mun Soo;Park, Jung-Kwon
    • Journal of Institute of Convergence Technology
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    • v.2 no.1
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    • pp.24-30
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    • 2012
  • In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40 MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5kgfm(based on 2,000rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

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Combustion and Emission Characteristics of Passenger Car Common-rail Diesel Engine with DME Fuel (DME를 이용한 승용 디젤 커먼레일 엔진의 연소 및 배기특성)

  • Lee, Dong-Gon;Youn, In-Mo;Roh, Hyun-Gu;Choi, Seuk-Cheun;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.91-97
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    • 2010
  • This paper described the effects of DME blended fuel on the engine combustion and emission characteristics of four cylinder CRDI diesel engine. Biodiesel was added into the DME fuel in order to improve the low kinematic viscosity of DME fuel. In this work, the experiment was performed under th various injection timings and injection strategy at constant engine speed and engine load. To maintain the fuel pressure and temperature, pressure and temperature controllers were installed to the DME fuel system. The results show that ignition delay was shortened and combustion duration was extended when DME blended fuel is supplied. Despite of slightly higher NOx emission with DME blended fuel at equal conditions in comparison with those of diesel fuel, the engine showed lower HC and CO emission characteristics.

A Study for Preventing Folding Defect of the Common Rail Pipe in Heading Process (커먼레일 파이프 헤딩공정의 접힘결함 방지에 관한 연구)

  • Song, Myung-Jun;Woo, Ta-Kwan;Jung, Sung-Yuen;Hur, Kwan-Do;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.25-32
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    • 2010
  • With the latest automobile technology, though the third generation common rail system requires high injection pressures up to 1,800bar, the next generation diesel engine is expected to require more higher pressures than the third generation. The common rail pipe requires higher strength because it is one of the parts in the common rail system, which is influenced directly by fuel under high pressure. Preform design is very important for preventing head of the common rail pipe from folding in the heading process. In this study, die angle, curvature, outer diameter of die and length of trapped part are selected as main parameters to obtain best preform shape minimizing radius of folding. Therefore optimal design is carried out by finite element analysis and Taguchi method through main parameters. Results of the finite element analysis have good agreements with those of the experiments in the actual field.

Study on Combustion Characteristics of Pre-combustion Chamber Type Diesel Engine with Different Throat Shape (예연소실식 디젤엔진의 분구 형상 변화에 따른 연소 특성 연구)

  • Choi, Jonghui;Lee, Seungpil;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.22 no.3
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    • pp.116-121
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    • 2017
  • Pre-combustion chamber type indirect diesel engines have different combustion characteristics compared with those of common rail direct injection engine. The CONVERGE, specific engine CFD program, was used to simulate hollow cone spray model and combustion. The air-fuel mixture flow propagating from pre-combustion chamber to cylinder was concentrated at top half and center of the pre-combustion chamber throat. Stronger mixture flow was formed at smaller and longer throat cases. As a result, thermal efficiency and fuel consumption were improved for modified throat shape and the soot emission was also reduced.