• 제목/요약/키워드: Commercial fitting

검색결과 89건 처리시간 0.02초

유압 호스의 경로 생성 및 피팅 배열각 설계 (Design for Hydraulic Hose Routing Pathes and Fitting Angles)

  • 김연수;김재정
    • 한국CDE학회논문집
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    • 제10권1호
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    • pp.40-48
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    • 2005
  • A hydraulic hose is an important part of the hydraulic system which transmits power using pressurized fluids. It allows relative motion between components at each end of the hose assembly, and it is much easier to route a hose assembly than it is to bend and install a rigid tubing assembly. Unnecessary loads, which drop the hose's pressure capability and shorten service life, depend on a hose-routing. Therefore, the Hydraulic system designers must be aware to consider unnecessary load does not affect the here. For this consideration in an early stage of the design process, CAD system must support the hose assembly routing design function which is to generate routing path and design fitting angle properly. This paper proposes 2 methods. One is to generate curves that are similar to routing paths of the real hose assembly using the energy minimization method and the optimization method. The other is to design fitting angles that are important design elements of a hose assembly using the Parallel Transport Frame. To implement the proposed methods above, commercial CAD software, CATIA has been integrated with our program.

A chord error conforming tool path B-spline fitting method for NC machining based on energy minimization and LSPIA

  • He, Shanshan;Ou, Daojiang;Yan, Changya;Lee, Chen-Han
    • Journal of Computational Design and Engineering
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    • 제2권4호
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    • pp.218-232
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    • 2015
  • Piecewise linear (G01-based) tool paths generated by CAM systems lack $G_1$ and $G_2$ continuity. The discontinuity causes vibration and unnecessary hesitation during machining. To ensure efficient high-speed machining, a method to improve the continuity of the tool paths is required, such as B-spline fitting that approximates G01 paths with B-spline curves. Conventional B-spline fitting approaches cannot be directly used for tool path B-spline fitting, because they have shortages such as numerical instability, lack of chord error constraint, and lack of assurance of a usable result. Progressive and Iterative Approximation for Least Squares (LSPIA) is an efficient method for data fitting that solves the numerical instability problem. However, it does not consider chord errors and needs more work to ensure ironclad results for commercial applications. In this paper, we use LSPIA method incorporating Energy term (ELSPIA) to avoid the numerical instability, and lower chord errors by using stretching energy term. We implement several algorithm improvements, including (1) an improved technique for initial control point determination over Dominant Point Method, (2) an algorithm that updates foot point parameters as needed, (3) analysis of the degrees of freedom of control points to insert new control points only when needed, (4) chord error refinement using a similar ELSPIA method with the above enhancements. The proposed approach can generate a shape-preserving B-spline curve. Experiments with data analysis and machining tests are presented for verification of quality and efficiency. Comparisons with other known solutions are included to evaluate the worthiness of the proposed solution.

반복 성형공정에서 금형 열사이클 해석을 위한 효과적 방법 및 TV유리 공정에의 적용 (An Efficient Method for Mold Thermal Cycle Analysis in Repeated Forming Process and its Application to TV Glass Process)

  • 최주호;김준범;황정해;하덕식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집B
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    • pp.252-257
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    • 2000
  • An efficient method is developed for mold thermal cycle analysis in repeated forming process, which is well suited to the analysis in TV glass production. plunger, which is a mold to press-form the glass, undergoes temperature fluctuation during a cycle due to the repeated contact and separation from the glass, which attains a cyclic steady state in the end. If analyzed straightforwardly of this problem, it leads to more than 80 cycles to get reasonable solution, and it is yet hard to setup stopping creteria due to extremely slow convergence. An exponential fitting method is proposed to solve the problem, where an exponential function is found to best approximate temperature values of 3 consecutive cycles, and new cycle is restarted with the function value at infinite time. From numerical implementation, it is found that the method reduces the number of cycles dramatically to only $6{\sim}15$ cycles to reach accurate solution within $1^{\circ}$ error. A system for the analysis is contructed, in which the thermal analysis is performed by commercial software ANSYS, and the fitting of the result is done by IMSL library.

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하수슬러지 활성탄의 벤젠 흡착특성 (A Study on the Adsorption Characteristics of Benzene using Activated Carbon from Sewage Sludge)

  • 김종문;정찬교;이택룡;민병훈;김형진;권영식
    • 청정기술
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    • 제15권4호
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    • pp.265-272
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    • 2009
  • 본 연구에서는 하수슬러지에서 만든 활성탄을 이용하여 벤젠에 대한 정지(static)흡착실험을 수행하였다. 7.999 kPa에 이르는 압력 범위 내에서 온도 조건을 변화시켜 가며 303.15, 318.15, 333.15 K에서 흡착실험을 진행하였다. 등온흡착곡선은 Langmuir isotherm, Freundlich isotherm, Toth isotherm을 적용하여 비교하였다. 벤젠의 흡착량(q)을 fitting한 결과 Langmuir isotherm과 Toth isotherm으로 fitting한 등온흡착 곡선의 정확도가 높은 것으로 나타났다. 그리고 Langmuir isotherm의 $q_{max}$ 값을 이용하여 흡착제의 흡착량을 비교하였다. 또한, 하수슬러지 활성탄과 상용활성탄의 세공 발달 여부를 비교하기 위해 SEM image를 관찰하였다. SEM image 관찰 결과, 국내외 상용활성탄(DARCO A.C., SPG-100 A.C.)이 하수슬러지 활성탄에 비해 세공발달 정도가 우수하며, 세공발달 정도가 우수한 국내외 상용활성탄(DARCO A.C., SPG-100 A.C.)이 하수슬러지 활성탄에 비해 벤젠흡착량(q)이 높은 것을 확인할 수 있었다. 그러나 실온조건인 303.15K에서 하수슬러지의 최대 벤젠흡착량($q_{max}$)은 국내 상용활성탄(SPG-100 A.C.)의 최대 벤젠흡착량($q_{max}$)과 대등한 수치로 나타났으므로 하수슬러지 활성탄의 상용화 가능성을 검증할 수 있었다.

자왜 Tonpilz 변환기의 음향특성 해석 프로그램 개발 (Program Development for the Underwater-Acoustic Characteristic Analysis of Magnetostrictive Tonpilz Transducer)

  • 정은미;김재환
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 추계학술대회논문집
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    • pp.705-710
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    • 2002
  • Magnetostrictive materials are used low frequency sonar transmitter instead of piezoelectric materials. But it is difficult to analyze due to the nonlinearity and hysteresis of magnetostrictive materials. This paper deals with the program development for the finite element modeling of magnetostrictive tonpilz transducers and for analyzing their acoustic characteristics. To take into account the nonlinearity of magnetostrictive materials, the magnetic field calculation is separated form the displacement calculation, and a curve fitting is adopted for the nonlinear behavior of the magnetic and mechanical strain fields. At first, the magnetic field is obtained by using a commercial FEM software and the displacement of the transducer is calculated by plugging the obtained magnetic field into forcing term. To verity the accuracy of the developed program, a comparison is made with a commercial code, ATILA.

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중년기 여성용 수영복 패턴설계 (A Study on Swimwear for Middle-aged Women)

  • 정혜순;나미향;이영희
    • 한국의류산업학회지
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    • 제8권2호
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    • pp.196-202
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    • 2006
  • In this study the swimwear pattern focused on a typical middle-aged women's body was developed and discussed. To determine the characteristics of a typical middle-aged women's body, their actual bust were cast. According to a generated flattened body surface shell, the right side of pattern was designed considering stretching ratio of swimwear materials as shown in the figure 3. Special features of the developed swimwear pattern are a bust dart, a particularly designed lining, a power-net, and a brassiere-cup. Against a commercial swimwear pattern, the darts were applied to bust area considering its volume. The lining was attached on the entire right side except brassiere part, and power-net was added twice on belly and hip part. As a result, silhouette and body shape were improved. The new brassiere-cup was designed and made to satisfy the middle-aged women's demand about their bust volume. Swimwear fitting test was performed, and it was evaluated. The developed swimwear rated activity, body support, entire silhouette, pressure, comfortable fitting, suitability with body figure, nudity higher by comparison with a commercial swimwear, as shown in the Table 6. Specially the developed swimwear satisfied future customers about a bust, a hip, a waist, a belly area, which the middle-aged women are not confident. Reducing exposure of an armhole and upper leg area, it also satisfied them. New developed swimwear pattern will provide useful reference to swimwear businesses targeting middle-aged women.

3D 디지털 기술을 활용한 시니어 남성 기성복 피팅용 드레스폼 개발에 관한 연구 (A Study of Senior Men's Dress Form Development 3D Digital Technology)

  • 도월희;최은희
    • 한국의류산업학회지
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    • 제20권6호
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    • pp.722-732
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    • 2018
  • This study was to develop a dress form that is highly representative of the body shapes of senior men in their 50s and 60s. And this research was compared the measurements and forms of three different dress forms available in the market, in order to analyze the body type and suitability and provide a standard for developing and utilizing the dress forms. After extracting the body shapes of the senior men's 3D shape, the body type that is curvature on the back prevalent among senior men, was chosen. The dress form was created as follows: 3D modeling and rendering, printing with a FDM-type 3D printer. The dress forms were 3D-scanned and the 3D data was analyzed - classification drop value, area deviation, compared horizontal section and vertical section. The results were as follows: This suggested that the area deviation amount at the chest and hip circumference levels was larger in the commercial products than in the dress form in this study, while that at the waist circumference level was larger in the dress form in this study. The vertical length of the lateral shoulder point-waist circumference was smaller, the side shape showed severe curvature on the back, and the waist circumference was larger in the senior men dress form than the commercial products. The dress form developed in this study reflected the body type of senior men and, therefore, were suitable for fitting when creating clothes for senior men.

인텀샤프트 일체형 유니버셜 파이프 조인트용 다단조금형의 단조공정해석 (Forging Process Analysis of the Multi-forging Die for the Unified Universal Pipe Joint of the Intermediate Shaft)

  • 권혁홍;문관진;송승은
    • 한국생산제조학회지
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    • 제19권1호
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    • pp.33-41
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    • 2010
  • This study was aimed at the design of the dies for the unified pipe joint of the intermediate shaft using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.

연료 압력 조절기용 가이드 밸브의 냉간 단조 개발에 관한 연구 (A Study on the Cold Forging Development of Guide Valve for the Fuel Pressure Regulator)

  • 송승은;권혁홍
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.331-336
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    • 2012
  • This study was aimed at the design of the dies for the guide valve for the fuel pressure regulator using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'Eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.

정밀냉간단조에 의한 엔진오일 누수방지용 자동차부품 개발 (Development of the Automobile Part for the Engine Oil Leakage Prevention by the Precise Cold Forging)

  • 권혁홍;이봉규
    • 소성∙가공
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    • 제14권8호통권80호
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    • pp.675-680
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    • 2005
  • This study was aimed at the design of the dies for the automobile part for the engine oil leakage prevention using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation,'eesy-2-form' of 2D FEM simulation package and 'eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the simulation of 'eesy-2-form', we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of 'eesy-DieOpt', we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for cold forging has been developed.