• Title/Summary/Keyword: Combustor Design

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Design and Fabrication of Micro Combustor (III) - Fabrication of Micro Engine by Photosensitive Class - (미세 연소기 개발 (III) - 감광 유리를 이용한 마이크로 엔진의 제작 -)

  • Lee, Dae-Hoon;Park, Dae-Eun;Yoon, Joon-Bo;Yoon, Eui-Sik;Kwon, Se-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.12
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    • pp.1639-1645
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    • 2002
  • Micro engine that includes Micro scale combustor is fabricated. Design target was focused on the observation of combustion driven actuation in MEMS scale. Combustor design parameters are somewhat less than the size recommended by feasibility test. The engine structure is fabricated by isotropic etching of the photosensitive glass wafers. Electrode formed by electroplating of the Nickel. Photosensitive glass can be etched isotropically with almost vertical angle. Bonding and assembly of structured photosensitive glass wafer form the engine. Combustor size was determined to be 1 mm scale. Movable piston is engraved inside the wafer. Ignition was done by nickel spark plug which was electroplated with thickness of 40 ${\mu}{\textrm}{m}$. The wafers were bonded by epoxy that resists high temperature. In firing test due to the bonding method and design tolerance pressure buildup by reaction was not confirmed. But ignition, flame propagation and actuation of micro structure from the reaction was observed. From the result basement of design and fabrication technology was obtained.

A Design of High Pressure Sub-scale Combustor and the Assessment of Combustion Efficiency (고압 축소형 연소기의 설계 및 연소효율 평가)

  • Lee, Kwang-Jin;Kim, Hong-Jip;Ryu, Chul-Sung;Han, Yeoung-Min;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.169-174
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    • 2006
  • This paper is related to a design of high pressure sub-scale combustor with regenerative reeling. As a previous step for the evaluation of thermal heat flux, a similar combustor with cooling water was manufactured. Design conditions with high combustion efficiency and cooling performance were verified through the hot firing tests of the water-cooled high pressure combustor. Finally the regeneratively cooled high pressure combustor has been designed based on these data. After manufacturing it, its practical utility will be tested and verified through hot firing tests.

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Design Methodology of an Annular Combustor for Micro Gas Turbines (마이크로가스터빈용 환형연소기 설계 기법)

  • Cho, Ju Hyeong
    • Journal of the Korean Society of Combustion
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    • v.19 no.4
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    • pp.21-27
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    • 2014
  • MGT (micro gas turbines) have been gaining particular attentions with a variety of commercial and military applications due to their advantages such as compact size, simple operability, easy maintenance, and low emissions. This study deals with development processes of an annular combustor applied to MGT. Preliminary design methodologies are used to size the main components of the combustor. Key design features such as liner temperatures and pressure losses are evaluated. Results show that the estimated liner temperatures are within acceptable range. Dominant factors for pressure losses are estimated to be air admission holes and burner swirlers.

A study on Flow Characteristics of Gas Turbine Type Combustor (가스터어빈형 연속유연소기의 유동에 관한 연구(I) - 연소기의 설계 및 시작 -)

  • 이근오;김형섭
    • Journal of the Korean Society of Safety
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    • v.2 no.3
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    • pp.37-43
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    • 1987
  • The combustion process in gas turbine combustor mainly influenced by flow pattern in combustor, and especially the flow pattern near the nozzle and the shape of recirculation zone affect strongly on the flame stabilization, temperature distribution and combustion efficiency in combustor. In this paper, the author has designed and manufactured transparent simplified model combustors on the basis of K. Suzuki's combustor design method to investigate the effects of swirl number and secondary air hold arrays in axial position on the flow characteristics by adopting the tuft method and 5 hole pitot tube.

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Study on the Characteristics of an Annular Combustor for a 500 W Class Micro Gas Turbine Generator (500 W 급 마이크로 가스터빈 제너레이터용 환형 연소기의 특성에 관한 연구)

  • Do, Kyu Hyung;Kim, Taehoon;Han, Yong-Shik;Kim, Myung-Bae;Choi, Byung-Il
    • Journal of the Korean Society of Combustion
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    • v.19 no.4
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    • pp.14-20
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    • 2014
  • In the present study, an annular combustor for a 500 W class micro gas turbine generator was designed and its characteristics were investigated by using both numerical and experimental methods. For this purpose, geometrical configurations of the annular combustor were determined in the aspect of the aerodynamic and chemical consideration. Also, fluid flow and pressure drop characteristics in the combustor were numerically studied by using commercial tool, FLUENT. Based on the numerical results, the diameter and the angle of air admission holes in the primary zone were chosen to be 2.5 mm and $30^{\circ}$, respectively. Finally, an integrated test unit, which consisted of a compressor, combustor, turbine, and motor/generator, was developed in order to measure the combustor efficiency. As the temperature difference between the combustor inlet and the turbine inlet or the air mass flow rate increased, the combustor efficiency increased and it was over 90% when the air mass flow rate was larger than 7.30 g/s. It was shown that the annular combustor developed in this study met the design requirement for a 500 W class micro gas turbine generator.

An Experimental Study on Flame and $NO_x$ Emission Characteristics of Front Mixing Premix Combustor ($NO_x$ 선단 예혼합 연소기의 화염 및 $NO_x$ 배출 특성 연구)

  • Shin, Myung-Chul;Kim, Se-Won;Mun, Min-Uk
    • Journal of the Korean Society of Combustion
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    • v.11 no.2
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    • pp.22-27
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    • 2006
  • This experimental study has been mainly motivated to obtain generally applicable design correlation for the front mixing premix combustor. The design concept of the front mixing premix combustor is to minimize thermal $NO_x$ and prompt $NO_x$ formation by maintaining low peak flame temperature, and nearly uniform flame temperature through rapid mixing process near the ignition point. The present experimental results clearly indicate that the front mixing premix combustor yields the $NO_x$ level lower than 43 ppm $NO_x$ emissions and the nearly uniform temperature distribution.

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Comparison of Combustion Performance between Single Injector Combustor and Sub-scale Combustor (액체로켓엔진 연소기용 단일 분사기 연소기와 축소형 연수고 수류/연소시험 결과 비교)

  • Kim, Seung-Han;Han, Yeoung-Min;Seo, Seong-Hyeon;Moon, Il-Yoon;Lee, Kwang-Jin
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.451-454
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    • 2006
  • This paper describes the results of cold flow test and hot firing tests of an uni-element coaxial swirl injector and hot firing tests of a subscale combustor, as to the development effort of coaxial swirl injector for high performance liquid rocket engine combustor. A major design parameter for coaxial swirl injector is the recess number of a bi-swirl injector. The results of hot firing tests of the uni-element injector combustor and the sub-scale combustor are analyzed to investigate the effect of the recess number influencing on the combustion performance and pressure fluctuation. The test results of a cold flow test of the unielement combustor shows that it was shown that the change in recess number has significant effect on mixing characteristics and efficiency, while the effect of recess number on atomization characteristic is not The results of a series of firing tests using unielement and subscale combustor show that the recess length significantly affects the hydraulic characteristics, the combustion efficiency, and the dynamics of the liquid oxygen/kerosene bi-swirl injector. As a point of combustion performance, combustion efficiencies are 90% for unielement combustor and 95% for subscale combustor. The difference in the characteristic velocities between the unielement combustor and the subscale combustor may be caused by the difference in thermal loss to the combustor wall and the relative lengths of the combustion chamber. For a mixed type coaxial swirl combustor, the pressure drop across the injector increases as recess number becomes larger. The low frequency pressure fluctuation observed in unielement combustor can be related to the propellant mixing characteristics of the coaxial bi-swirl injector. The effect of the recess number on the pressure fluctuation inside the combustion chamber is more significant in un i-element combustor than the subscale combustor, of which the phenomena are also observed in time domain and frequency domain.

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Tuning Test of a Double-Swirl Gas Turbine Combustor using Six Sigma Tools (Six Sigma 기법을 이용한 이중 스월 가스터빈 연소기의 튜닝시험)

  • Lee, Min Chul;Ahn, Kwang Ick;Yoon, Youngbin
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.195-196
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    • 2012
  • This paper describes combustion tuning methodology of double-swirl gas turbine combustor using six sigma tools. This methodology is consist of five steps-Define, Identify, Design, Optimize and Verify (DIDOV). First, the NOx reduction target was defined in the step design; second, the current status of the plant was diagnosed in the step of identify; third, the vital few control parameters to achieve the defined target were determined by analyzing the correlation between the control parameters and NOx emissions in the step of design; fourth, the optimum condition was derived from one of the six sigma tools in the step of optimize; finally, the optimum condition was verified by applying the condition to the gas turbine combustor in the step of verify. As a result of the suggested method, averaged NOx emissions were reduced by more than 70% and the standard deviation was improved by more than 60%. Thus, this methodology can be attributed to the efficient reduction of NOx emission with saving combustion tuning time.

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Conceptual Design and Feasibility Study on 0.5 MWth Pressurized Chemical Looping Combustor (0.5 MWth 가압 케미컬루핑 연소기 개념설계 및 구현 가능성 조사)

  • RYU, HOJUNG;LEE, DONGHO;JANG, MYOUNGSOO;KIM, JUNGHWAN;BAEK, JEOM-IN
    • Journal of Hydrogen and New Energy
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    • v.27 no.2
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    • pp.201-210
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    • 2016
  • To develop a pressurized chemical looping combustor, conceptual design of 0.5 MWth chemical looping combustor was performed by means of mass and energy balance calculations. Based on the conceptual design, reactivity of oxygen carrier and solid circulation rate were selected as key parameters. Sensitivity analysis of those key parameters were conducted with the change of oxygen carrier utilization percent from 5 to 50% and proper solid circulation rate and solid conversion rate to meet 98% of $CO_2$ selectivity were confirmed. Feasibility of 0.5 MWth pressurized chemical looping combustor was confirmed by experimental studies to find real solid circulation rate and $CO_2$ selectivity within the operating conditions based on the conceptual design. We could varied very wide range of solid circulation rate in two interconnected fluidized bed system. We also got enough $CO_2$ selectivity more than 98% in semi-continuous chemical looping combustor using OCN717 oxygen carrier. Consequently, feasibility of 0.5 MWth pressurized chemical looping combustor was confirmed.

Numerical Analysis of Acoustic Characteristics in Gas Turbine Combustor with Spatial Non-homogeneity

  • Sohn, Chae-Hoon;Cho, Han-Chang
    • Journal of Mechanical Science and Technology
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    • v.18 no.8
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    • pp.1461-1469
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    • 2004
  • Acoustic characteristics in an industrial gas-turbine combustor are numerically investigated by a linear acoustic analysis. Spatially non-homogeneous temperature field in the combustor is considered in the numerical calculation and the characteristics are analyzed in view of acoustic instability. Acoustic analyses are conducted in the combustors without and with acoustic resonator, which is one of the acoustic-damping devices or combustion stabilization devices. It has been reported that severe pressure fluctuation frequently occurs in the adopted combustor, and the measured signal of pressure oscillation is compared with the acoustic-pressure response from the numerical calculation. The numerical results are in good agreement with the measurement data. In this regard. the phenomenon of pressure fluctuation in the combustor could be caused by acoustic instability. From the numerical results for the combustor with present acoustic resonators installed, the acoustic effects of the resonators are analyzed in the viewpoints of both the frequency tuning and the damping capacity. It is found that the resonators with present specifications are not optimized and thus, the improved specification or design is required.