• Title/Summary/Keyword: Combustion tuning

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Tuning Test of a Double-Swirl Gas Turbine Combustor using Six Sigma Tools (Six Sigma 기법을 이용한 이중 스월 가스터빈 연소기의 튜닝시험)

  • Lee, Min Chul;Ahn, Kwang Ick;Yoon, Youngbin
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.195-196
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    • 2012
  • This paper describes combustion tuning methodology of double-swirl gas turbine combustor using six sigma tools. This methodology is consist of five steps-Define, Identify, Design, Optimize and Verify (DIDOV). First, the NOx reduction target was defined in the step design; second, the current status of the plant was diagnosed in the step of identify; third, the vital few control parameters to achieve the defined target were determined by analyzing the correlation between the control parameters and NOx emissions in the step of design; fourth, the optimum condition was derived from one of the six sigma tools in the step of optimize; finally, the optimum condition was verified by applying the condition to the gas turbine combustor in the step of verify. As a result of the suggested method, averaged NOx emissions were reduced by more than 70% and the standard deviation was improved by more than 60%. Thus, this methodology can be attributed to the efficient reduction of NOx emission with saving combustion tuning time.

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The Study of Optimized Combustion Tuning for Fossil Power Plant (발전보일러의 최적연소조정에 대한 실험적 연구)

  • Jung, Jae-Jin;Song, Jung-Il
    • 한국태양에너지학회:학술대회논문집
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    • 2009.04a
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    • pp.102-108
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    • 2009
  • Fossil power plants firing lower grade coals or equipped with modified system for NOx controls are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. In order to develop a on-line combustion tuning system, field test was conducted at operating power boiler. During the field test the exhaust gases' $O_2$, NOx and CO was monitored by using a spatially distributed monitoring grid located in the boiler's high temperature vestibule and upper convective back-pass region. At these locations, the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. using these monitored information we can improving combustion at every point within the furnace, therefore the boiler can operate at reduced excess $O_2$ and gas temperature deviation, reduced furnace exit gas temperature levels while also reducing localized hot spots, corrosive gas conditions, slag or clinker formation and UBC. Benefits include improving efficiency, reducing NOx emissions, increasing output and maximizing availability. Discussion concerning the reduction of greenhouse gases is prevalent in the world. When taking a practical approach to addressing this problem, the best way and short-term solution to reduce greenhouse gases on coal-fired power plants is to improve efficiency. From this point of view the real time optimized combustion tuning approach is the most effective and implemented with minimal cost.

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The Study of Optimized Combustion Tuning Method for Fossil Power Plant (발전용 보일러의 최적연소조정기법에 대한 실험적 연구)

  • Jung, Jae-Jin;Song, Jung-Il
    • Journal of the Korean Solar Energy Society
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    • v.29 no.5
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    • pp.45-52
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    • 2009
  • Fossil power plants firing lower grade coals or equipped with modified system for $NO_x$ controls are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. In order to develop a on-line combustion tuning system, field test was conducted at operating power boiler. During the field test the exhaust gases' $O_2,\;NO_x$ and CO was monitored by using a spatially distributed monitoring grid located in the boiler's high temperature vestibule and upper convective rear pass region. At these locations, the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. using these monitored information we can improving combustion at every point within the furnace, therefore the boiler can operate at reduced excess $O_2$ and gas temperature deviation, reduced furnace exit gas temperature levels while also reducing localized hot spots, corrosive gas conditions, slag or clinker formation and UBC. Benefits include improving efficiency, reducing $NO_x$ emissions, increasing output and maximizing availability. Discussion concerning the reduction of greenhouse gases is prevalent in the world. When taking a practical approach to addressing this problem, the best way and short-term solution to reduce greenhouse gases on coal-fired power plants is to improve efficiency. From this point of view the real time optimized combustion tuning approach is the most effective and implemented with minimal cost.

A Numerical Study on Quarter-Wave Resonator Tuning for Suppression of Combustion Instability in a Model Combustion Chamber (모형 연소실에서 연소 불안정 억제를 위한 1/4파장 공명기의 동조 방법에 관한 수치적 연구)

  • Park, Ju-Hyun;Park, I-Sun;Sohn, Chae-Hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.3
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    • pp.1-8
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    • 2010
  • Acoustic tuning of quarter-wave resonator is investigated numerically to suppress combustion instability in liquid rocket engines. A model combustion chamber is adopted. First, basic acoustic characteristics are examined and acoustic damping is pursued by quarter-wave resonators. Next, for frequency tuning of the resonators, thermodynamic properties inside the acoustic resonators are estimated based on the numerical data. Maximum damping capacity is obtained when the resonators are designed to have the optimum length calculated with the properties. But, damping capacity induced by the resonators with the same length is comparable with it.

A Study on the Safety of Hybrid Tuning for Light-duty Diesel Trucks (소형경유트럭의 하이브리드 튜닝 안전성에 관한 연구)

  • Jeon, Sangwoo;Kwon, Manjae;An, Hosoon
    • Journal of Auto-vehicle Safety Association
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    • v.13 no.4
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    • pp.20-25
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    • 2021
  • This paper is the result of a research on hybrid tuning technology developed to improve the actual fuel efficiency and reduce emissions of in-use light-duty diesel trucks. In this study, a hybrid powertrain was constructed by inserting an electric motor between the diesel engine and manual transmission of an internal combustion engine vehicle and installing a battery. To verify the safety, a test was conducted based on the Korean tuning regulations. In particular, since there has been no case of tuning an internal combustion engine vehicle into a hybrid vehicle in Korea, it was necessary to carry out all procedures to receive tuning approval. The approval process consists of a technical review, safety verification test, and application for tuning approval. As a result, the test vehicle was approved for tuning because both the technical review and vehicle test results were suitable. Therefore, this study confirmed the safety of diesel hybrid tuning technology, and laid the foundation for the research and development of technologies to tune into an eco-friendly vehicle as well as the activation of related industries.

A Numerical Study on Acoustic Tuning of Quarter-Wave Resonators in a Model Combustion Chamber (연소실에서 1/4파장 공명기의 주파수 동조에 대한 수치적 연구)

  • Park, Ju-Hyun;Park, I-Sun;Sohn, Chae-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.281-284
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    • 2009
  • Acoustic tuning frequency of quarter-wave resonators is investigated numerically to suppress combustion instability in a liquid rocket engine. A quarter-wave resonator is adopted, which was designed from the cold acoustic test for optimal damping condition. First, in a model combustion chamber scaled down from a full-scale chamber, reactive flow filed is analyzed numerically and acoustic-pressure responses are examined. Next, thermodynamic properties in the resonators are predicted. Based on the data, frequency tuning method is studied. The optimum tuning length of each resonator is proposed and thereby, sufficient damping is produced.

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Study on Optimization of Bioheavy Oil Combustion and Conversion Control System in a Heavy Generation Power Plant (B.C유 전소발전소에서 바이오중유 혼소·전소시 제어시스템 최적화 방안 고찰)

  • Lee, Kabju;Chung, Jindo
    • The Journal of Korea Robotics Society
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    • v.17 no.1
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    • pp.93-101
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    • 2022
  • Bioheavy oil, which is expanding its range of use as an alternative fuel to reduce environmental pollutant emissions, has a lot of difficulty in combustion due to its low emission of pollutants such as nitrogen oxide (NOx) and sulfur oxide (SOx), while its low dissipation and high oxygen content in fuel. many studies have been conducted on change in characteristics by mixing rate combustion characteristics and combustion reactions, but there have been no specific and effective studies on the composition of control system, optimization of control, development of logic for mixing and burning, minimizing environmental pollutantants discharge. In this study, we intend to consider systemmatic and empirical considerations on the composition, logic development, solve the problem of manual switching of bioler master due to excessive oxygen content and tuning of the control system for optimal combustion of bioheavy oil.

GE 7FA+e DLN-2.6 Gas Turbine Combustor : Part Ⅰ Operating Condition Optimization (GE 7FA+e DLN-2.6 가스터빈 연소기 연구 : Part Ⅰ 운전조건 최적화)

  • Oh, Jeong-Seog;Kim, Min-Ki;Heo, Pil-Won;Lee, Jang-Soo;Yoon, Young-Bin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.5
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    • pp.43-50
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    • 2008
  • DLN-2.6 combustion tuning was carried out for the maintenance of GE 7FA+e gas turbine at Seo-Incheon combined cycle power plant. DLN-2.6 combustion system has the higher level of yellow plume and combustion vibration problem in the initial operating mode than that of the base mode($100{\sim}160MW$). The objectives of this study are to investigate the causes of yellow plume and combustion vibration problems at the starting mode and to suggest the best operating condition for the reliable working of the real combustors. By the analysis of tuning data, we could conclude that a yellow plume is caused by the rich mixture(${\phi}{\sim}1$) in a PM 1 nozzle at mode 3($20{\sim}30MW$). In addition, the combustion vibration($120{\sim}140Hz$) might be related to the cold flow characteristics of PM 3 nozzles at mode 6B($40{\sim}45MW$).

Comparison of Effectiveness for Performance Tuning of Liquid Rocket Engine

  • Cho, Won Kook;Kim, Chun Il
    • International Journal of Aerospace System Engineering
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    • v.5 no.2
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    • pp.16-22
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    • 2018
  • An analysis has been made on the performance variation due to pressure drop change at propellant supply pipes of liquid rocket engine. The objective is to compare the effectiveness of control variables to tune the liquid rocket engine performance. The mode analysis program has been used to estimate the engine performance for different modes which is realized by controlling the flow rate of propellant. The oxidizer of combustion chamber, the fuel of combustion chamber, the oxidizer of gas generator and the fuel of gas generator are the independent variables to control engine thrust, engine mixture ratio and temperature of gas generator product gas. The analysis program is validated by comparing with the powerpack test results. The error range of compared variables is order of 4%. After comparison of tuning effectiveness it is turned out that the pressure drop at oxidizer pipe of gas generator and pressure drop at combustion chamber fuel pipe and the pressure drop at the fuel pipe of gas generator can effectively tune the thrust of engine, mixture ratio of engine and temperature of product gas from gas generator respectively.

Analysis of Combustion Oscillation and its Suppression in a Silo Type Gas Turbine Combustor (Silo 형 가스터빈 연소기에서 발생하는 연소진동 분석 및 저감)

  • Seo, Seok-Bin;Ahn, Dal-Hong;Cha, Dong-Jin;Park, Jong-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.2
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    • pp.126-130
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    • 2009
  • The present study describes an investigation into the characteristics of combustion oscillation and its suppression instability of a silo type gas turbine combustor in commercial power plant. Combustion oscillation is occurred the combustor in near full load during operation. As a result of FFT analysis of the combustion dynamics, the frequency of the oscillation is analyzed as the 1'st longitudinal mode of acoustic resonance of the combustor. For suppress of the instability, combustion tuning with adjust of fuel valve schedule is carried out, which changes equivalent ratio of each burners. As the result, the oscillation is successfully reduced with meeting the level of NOx emission regulation.