• 제목/요약/키워드: Combustion Tuning

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Six Sigma 기법을 이용한 이중 스월 가스터빈 연소기의 튜닝시험 (Tuning Test of a Double-Swirl Gas Turbine Combustor using Six Sigma Tools)

  • 이민철;안광익;윤영빈
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2012년도 제44회 KOSCO SYMPOSIUM 초록집
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    • pp.195-196
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    • 2012
  • This paper describes combustion tuning methodology of double-swirl gas turbine combustor using six sigma tools. This methodology is consist of five steps-Define, Identify, Design, Optimize and Verify (DIDOV). First, the NOx reduction target was defined in the step design; second, the current status of the plant was diagnosed in the step of identify; third, the vital few control parameters to achieve the defined target were determined by analyzing the correlation between the control parameters and NOx emissions in the step of design; fourth, the optimum condition was derived from one of the six sigma tools in the step of optimize; finally, the optimum condition was verified by applying the condition to the gas turbine combustor in the step of verify. As a result of the suggested method, averaged NOx emissions were reduced by more than 70% and the standard deviation was improved by more than 60%. Thus, this methodology can be attributed to the efficient reduction of NOx emission with saving combustion tuning time.

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발전보일러의 최적연소조정에 대한 실험적 연구 (The Study of Optimized Combustion Tuning for Fossil Power Plant)

  • 정재진;송정일
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2009년도 춘계학술발표대회 논문집
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    • pp.102-108
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    • 2009
  • Fossil power plants firing lower grade coals or equipped with modified system for NOx controls are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. In order to develop a on-line combustion tuning system, field test was conducted at operating power boiler. During the field test the exhaust gases' $O_2$, NOx and CO was monitored by using a spatially distributed monitoring grid located in the boiler's high temperature vestibule and upper convective back-pass region. At these locations, the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. using these monitored information we can improving combustion at every point within the furnace, therefore the boiler can operate at reduced excess $O_2$ and gas temperature deviation, reduced furnace exit gas temperature levels while also reducing localized hot spots, corrosive gas conditions, slag or clinker formation and UBC. Benefits include improving efficiency, reducing NOx emissions, increasing output and maximizing availability. Discussion concerning the reduction of greenhouse gases is prevalent in the world. When taking a practical approach to addressing this problem, the best way and short-term solution to reduce greenhouse gases on coal-fired power plants is to improve efficiency. From this point of view the real time optimized combustion tuning approach is the most effective and implemented with minimal cost.

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발전용 보일러의 최적연소조정기법에 대한 실험적 연구 (The Study of Optimized Combustion Tuning Method for Fossil Power Plant)

  • 정재진;송정일
    • 한국태양에너지학회 논문집
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    • 제29권5호
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    • pp.45-52
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    • 2009
  • Fossil power plants firing lower grade coals or equipped with modified system for $NO_x$ controls are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. In order to develop a on-line combustion tuning system, field test was conducted at operating power boiler. During the field test the exhaust gases' $O_2,\;NO_x$ and CO was monitored by using a spatially distributed monitoring grid located in the boiler's high temperature vestibule and upper convective rear pass region. At these locations, the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. using these monitored information we can improving combustion at every point within the furnace, therefore the boiler can operate at reduced excess $O_2$ and gas temperature deviation, reduced furnace exit gas temperature levels while also reducing localized hot spots, corrosive gas conditions, slag or clinker formation and UBC. Benefits include improving efficiency, reducing $NO_x$ emissions, increasing output and maximizing availability. Discussion concerning the reduction of greenhouse gases is prevalent in the world. When taking a practical approach to addressing this problem, the best way and short-term solution to reduce greenhouse gases on coal-fired power plants is to improve efficiency. From this point of view the real time optimized combustion tuning approach is the most effective and implemented with minimal cost.

모형 연소실에서 연소 불안정 억제를 위한 1/4파장 공명기의 동조 방법에 관한 수치적 연구 (A Numerical Study on Quarter-Wave Resonator Tuning for Suppression of Combustion Instability in a Model Combustion Chamber)

  • 박주현;박이선;손채훈
    • 한국추진공학회지
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    • 제14권3호
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    • pp.1-8
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    • 2010
  • 로켓 엔진의 연소불안정을 제어하기 위해 연소실에 1/4파장 공명기가 장착된 경우의 음향감쇠 특성을 수치해석적으로 조사하였다. 모형 연소실에서의 연소장을 수치해석하여 기본 음향파 응답특성을 분석하였고, 기존 공명기 설계안을 검토하였다. 다음으로, 이 연소실에 음향공명기를 장착하여 공명기 내부 물성치를 예측하였다. 이를 토대로 음향모드를 감쇠시킬 수 있는 주파수 동조 방안을 연구하였다. 공명기 내부의 물성치를 토대로 각 공명기를 최적 동조 길이로 설계할 경우에 충분한 감쇠 성능을 얻을 수 있었다. 또다른 설계안으로 모든 공명기를 동일 길이로 설계한 경우의 길이에 따른 감쇠성능을 비교하여 제시하였다. 이를 토대로 최적의 동조길이를 찾아낼 수 있었다.

소형경유트럭의 하이브리드 튜닝 안전성에 관한 연구 (A Study on the Safety of Hybrid Tuning for Light-duty Diesel Trucks)

  • 전상우;권만재;안호순
    • 자동차안전학회지
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    • 제13권4호
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    • pp.20-25
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    • 2021
  • This paper is the result of a research on hybrid tuning technology developed to improve the actual fuel efficiency and reduce emissions of in-use light-duty diesel trucks. In this study, a hybrid powertrain was constructed by inserting an electric motor between the diesel engine and manual transmission of an internal combustion engine vehicle and installing a battery. To verify the safety, a test was conducted based on the Korean tuning regulations. In particular, since there has been no case of tuning an internal combustion engine vehicle into a hybrid vehicle in Korea, it was necessary to carry out all procedures to receive tuning approval. The approval process consists of a technical review, safety verification test, and application for tuning approval. As a result, the test vehicle was approved for tuning because both the technical review and vehicle test results were suitable. Therefore, this study confirmed the safety of diesel hybrid tuning technology, and laid the foundation for the research and development of technologies to tune into an eco-friendly vehicle as well as the activation of related industries.

연소실에서 1/4파장 공명기의 주파수 동조에 대한 수치적 연구 (A Numerical Study on Acoustic Tuning of Quarter-Wave Resonators in a Model Combustion Chamber)

  • 박주현;박이선;손채훈
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2009년도 춘계학술대회 논문집
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    • pp.281-284
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    • 2009
  • 로켓엔진 연소기의 연소 불안정 억제를 위해 연소 상황에서의 1/4파장 공명기의 주파수 동조를 수치적으로 연구하였다. 상온 음향 시험을 통해 도출된 최적 감쇠 조건을 충족시키는 사양의 1/4파장 공명기를 채택하였다. 먼저, 실규모 연소실의 조건을 모사한 모형 연소실에서의 연소장을 수치해석하여 기본 음향파 응답 특성을 분석하였다. 다음으로, 이 연소실에 음향 공명기를 장착하여 공명기 내부 물성치를 예측하였다. 이러한 기본 데이터를 토대로 특정 음향 모드를 감쇠시킬 수 있는 주파수 동조 방안을 연구하였다. 각 공명기 내부의 물성치를 토대로 공명기를 개별 공명기의 최적 동조 길이로 설계할 경우에 충분한 감쇠 성능을 얻을 수 있었다. 설계의 편의를 위해 모든 공명기를 동일길이로 설정한 경우, 길이에 따른 감쇠성능을 비교하여 제시하였다. 이를 토대로 최적의 동조길이를 찾을 수 있었다.

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B.C유 전소발전소에서 바이오중유 혼소·전소시 제어시스템 최적화 방안 고찰 (Study on Optimization of Bioheavy Oil Combustion and Conversion Control System in a Heavy Generation Power Plant)

  • 이갑주;정진도
    • 로봇학회논문지
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    • 제17권1호
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    • pp.93-101
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    • 2022
  • Bioheavy oil, which is expanding its range of use as an alternative fuel to reduce environmental pollutant emissions, has a lot of difficulty in combustion due to its low emission of pollutants such as nitrogen oxide (NOx) and sulfur oxide (SOx), while its low dissipation and high oxygen content in fuel. many studies have been conducted on change in characteristics by mixing rate combustion characteristics and combustion reactions, but there have been no specific and effective studies on the composition of control system, optimization of control, development of logic for mixing and burning, minimizing environmental pollutantants discharge. In this study, we intend to consider systemmatic and empirical considerations on the composition, logic development, solve the problem of manual switching of bioler master due to excessive oxygen content and tuning of the control system for optimal combustion of bioheavy oil.

GE 7FA+e DLN-2.6 가스터빈 연소기 연구 : Part Ⅰ 운전조건 최적화 (GE 7FA+e DLN-2.6 Gas Turbine Combustor : Part Ⅰ Operating Condition Optimization)

  • 오정석;김민기;허필원;이장수;윤영빈
    • 한국추진공학회지
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    • 제12권5호
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    • pp.43-50
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    • 2008
  • 서인천 복합 화력발전소의 GE 7FA+e DLN-2.6 가스터빈 연소기 튜닝을 실시하였다. DLN-2.6 연소기는 기동초기 저출력 조건에서 yellow plume 현상과 정상상태보다 높은 수준의 연소진동이 발생하는 문제점이 있었다. 본 논문의 목적은 기동초기의 yellow plume과 연소진동의 발생 원인을 규명하여 실 연소기를 안정적으로 운용할 수 있는 최적의 운전 조건을 제시하는 것이다. 실연소기 튜닝과정을 통해 얻은 자료를 분석한 결과 기동초기 모드 3($20{\sim}30MW$)에서 PM 1 노즐에서의 과농한 혼합기(${\phi}{\sim}1$)에 의해 yellow plume이 생성되었다. 모드 6B($40{\sim}45MW$)에서의 연소진동 발생은 $120{\sim}140Hz$ 부근에서 생성되었고 연소기 온도에 영향을 받지 않는 cold flow 특성으로 보이며 PM 3 노즐에서의 유량과 관련이 있었다.

Comparison of Effectiveness for Performance Tuning of Liquid Rocket Engine

  • Cho, Won Kook;Kim, Chun Il
    • International Journal of Aerospace System Engineering
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    • 제5권2호
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    • pp.16-22
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    • 2018
  • An analysis has been made on the performance variation due to pressure drop change at propellant supply pipes of liquid rocket engine. The objective is to compare the effectiveness of control variables to tune the liquid rocket engine performance. The mode analysis program has been used to estimate the engine performance for different modes which is realized by controlling the flow rate of propellant. The oxidizer of combustion chamber, the fuel of combustion chamber, the oxidizer of gas generator and the fuel of gas generator are the independent variables to control engine thrust, engine mixture ratio and temperature of gas generator product gas. The analysis program is validated by comparing with the powerpack test results. The error range of compared variables is order of 4%. After comparison of tuning effectiveness it is turned out that the pressure drop at oxidizer pipe of gas generator and pressure drop at combustion chamber fuel pipe and the pressure drop at the fuel pipe of gas generator can effectively tune the thrust of engine, mixture ratio of engine and temperature of product gas from gas generator respectively.

Silo 형 가스터빈 연소기에서 발생하는 연소진동 분석 및 저감 (Analysis of Combustion Oscillation and its Suppression in a Silo Type Gas Turbine Combustor)

  • 서석빈;안달홍;차동진;박종호
    • 설비공학논문집
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    • 제21권2호
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    • pp.126-130
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    • 2009
  • The present study describes an investigation into the characteristics of combustion oscillation and its suppression instability of a silo type gas turbine combustor in commercial power plant. Combustion oscillation is occurred the combustor in near full load during operation. As a result of FFT analysis of the combustion dynamics, the frequency of the oscillation is analyzed as the 1'st longitudinal mode of acoustic resonance of the combustor. For suppress of the instability, combustion tuning with adjust of fuel valve schedule is carried out, which changes equivalent ratio of each burners. As the result, the oscillation is successfully reduced with meeting the level of NOx emission regulation.