• 제목/요약/키워드: Columnar structure

검색결과 279건 처리시간 0.022초

구조물의 피로파괴 예지를 위한 이중센서 개발 (Development of Dual Sensor for Prognosticating Fatigue Failure of Mechanical Structures)

  • 백동천;박종원
    • 대한기계학회논문집A
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    • 제40권8호
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    • pp.721-724
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    • 2016
  • 실제 사용되는 기계 구조물의 수명 예측은 공정산포, 미래의 하중조건, 손상 모델의 불완전성 등으로 인하여 실험실에서 얻은 결과와 차이를 보일 수 밖에 없다. 본 연구에서는 이러한 불확실성이 내포된 기계 구조물의 피로파괴를 사전에 예지하기 위해 이중센서를 개발하고, 상온에서 단축 피로 하중을 받는 구조물에 적용하여 실증하였다. 이중 센서는 피로하중을 받는 대상 구조물보다 약간 더 큰 응력이 인가되도록 고안된 감지 구조물에 변형률 게이지를 부착한 형태이며, 균열이 센서자체에 먼저 발생함으로써 피로파괴를 예지하며, 쌍으로 제작된 감지부의 변형률 차를 이용하여 변동하중 하에서도 정상상태와 고장상태를 구분이 가능하다.

열처리가 Al-Mg 코팅 강판의 내식성에 미치는 영향 (Effect of Heat Treatment on the Corrosion Resistance of the Al-Mg Coated Steel Sheet)

  • 정재훈;양지훈;송민아;김성환;정재인;이명훈
    • 한국표면공학회지
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    • 제47권4호
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    • pp.186-191
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    • 2014
  • Double layer films which consisted of aluminum(Al) and magnesium(Mg) have been prepared by e-beam deposition. The structure, alloy phase, and corrosion resistance of the prepared films were investigated before and after heat treatment. The first (bottom) layer fixed with Al, and the thickness ratio between Al and Mg layers has been changed from 1 : 1 to 5 : 1, respectively. Total thickness of Al-Mg film was fixed at $3{\mu}m$. The cold-rolled steel sheet was used as a substrate. Heat treatment was fulfilled in an nitrogen atmosphere at the temperature of $400^{\circ}C$ for 2, 3 and 10 min. Surface morphology of as-deposited Al-Mg film having Mg top layer showed plate-like structure. The morphology was not changed even after heat treatment. However, cross-sectional morphology of Al-Mg films was drastically changed after heat treatment, especially for the samples heat treated for 10 min. The morphology of as-deposited films showed columnar structure, while featureless structure of the films appeared after heat treatment. The x-ray diffraction data for as-deposited Al-Mg films showed only pure Al and Mg peaks. However, Al-Mg alloy peaks such as $Al_3Mg_2$ and $Al_{12}Mg_{17}$ appeared after heat treatment of the films. It is believed that the formation of Al-Mg alloy phase affected the structure change of Al-Mg film. It was found that the corrosion resistance of Al-Mg film was increased after heat treatment.

Mn-Ni계 산화물 박막의 특성에 대한 기판과 열처리 온도의 영향 (Effects of Substrate and Annealing Temperature on the Characteristics of Mn-Ni oxide Thin Films)

  • 김철수;최성호;이용성;조병렬;김병수
    • 한국재료학회지
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    • 제8권5호
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    • pp.424-428
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    • 1998
  • RF magnetron sputter로 알루미나 기판 위에 증착한 NTC 써미스터용 Mn-Ni계 산화물 박막의 기판온도 변화와 열처리에 따른 미세구조, 결정상, 비저항, B정수 변화에 관하여 연구하였다. 미세구조는 $178^{\circ}C$이하에서 증착한 막의 경우 fibrous microcrystalline이었고, $320^{\circ}C$$400^{\circ}C$에서는 columnar grain 구조로 바뀌었다. 또한, 90$0^{\circ}C$에서 열처리한 박막의 경우 equiaxed grain 형태의 미세구조를 나타내었다. 박막의 결정상은 대부분 입방 스피넬(cubic spinel)상과 $Mn_{2}$$O_{3}$ 상이 공존하였고, $400^{\circ}C$에서 증착한 경우 $700^{\circ}C$이상에서 열처리하면 입방 스피넬의 단상으로 바뀌었다. 기판온도가 증가함에 따라 비저항과 B정수도 급격하게 감소하였으며, $600^{\circ}C$~$700^{\circ}C$로 열처리할 경우 이 값들이 대체로 낮고 안정된 특성을 보였다. 본 연구의 박막 시편들은 모두 NTC 써미스터의 특성을 나타내었다.

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Gas-Phase Technology and Microstructure of Fullerite Films

  • A.S. Berdinsky;Chun, Hui-Gon;Lee, Jing-Hyuk;Song, Yong-Hwa;Yu. V. Shevtsov
    • 한국표면공학회지
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    • 제37권2호
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    • pp.71-75
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    • 2004
  • The technology of $C_{60}$ fullerite films preparation by means of gas-phase deposition and structure of fullerite films are described. A three-channel flow plant was used to obtain fullerite films. The films were deposited in the flow of inert gas under reduced pressure onto a cooled silicon or sapphire substrate placed inside the reaction chamber of the plant. The plant allows one to obtain the films of pure fullerenes and to synthesise the films from fullerene compounds and doped fullerenes. The structure of two types of films were investigated by FE-SEM and SEM techniques: pure fullerite films onto silicon and sapphire substrates as well as compound films were studied by FE-SEM technique. All samples have shown columnar structure with high level of porosity. The synthesis of films composed of fullerene and its compounds for use in electronics is demonstrated to be promising. For example, experiments confirm the possibility to use fullerite films in sensor electronics to produce humidity and thermal sensors. It is also possible to use the sensitivity of these films to isotropic pressure. The experiments with $C_{60}$-Cu-J films have shown quite strong dependence of their resistance on pressure of different sort of medium-gas that could be used in gas-sensitive sensors. The structure and preparation technology of resistive sensor based on fullerite films are described.bed.

Al-Mg 코팅층의 구조가 강판 내식성에 미치는 영향 (Effect of the Coating Structure on the Corrosion Resistance of Al-Mg Coated Steel)

  • 정재훈;양지훈;김성환;변인섭;정재인;이명훈
    • 한국표면공학회지
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    • 제49권5호
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    • pp.454-460
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    • 2016
  • Double-layered Al-Mg films have been deposited by using an e-beam deposition method on a cold-rolled steel sheet(CR), which the structure of the film was Al/Mg/CR. The micro-structure, alloy phase, and corrosion resistance of the Al-Mg coated CR were investigated before and after heat treatment at $400^{\circ}C$ for 2, 3, and 10 min in a nitrogen atmosphere. Total thickness of Al-Mg films was fixed at $3{\mu}m$ and the thickness ratio of Al and Mg layers(Al:Mg) has been changed from 5:1 to 1:5. The cross-sectional morphology of the films, which had the thickness ratio of 2:1(Al:Mg), 1:1, and 1:2, was changed after heat treatment from columnar to featureless structure. The x-ray diffraction data for as-deposited films showed only pure Al and Mg peaks. Al-Mg alloy peaks such as $Al_3Mg_2$ and $Al_{12}Mg_{17}$ phase appeared after the heat treatment. The Al-Mg coating with the thickness ratio of 1:1(Al:Mg) showed the best corrosion resistance of up to 500 hours by salt spray test.

동결건조 공정에서 Tert-butyl alcohol 기공형성제가 텅스텐 다공체의 기공구조에 미치는 영향 (Effect of Tert-Butyl Alcohol Template on the Pore Structure of Porous Tungsten in Freeze Drying Process)

  • 이의선;허연지;고윤택;박진경;좌용호;오승탁
    • 한국분말재료학회지
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    • 제28권3호
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    • pp.216-220
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    • 2021
  • The effect of tert-butyl alcohol (TBA) as a freezing solvent on the pore structure of a porous tungsten body prepared by freeze-drying is analyzed. TBA slurries with a WO3 content of 10 vol% are prepared by mixing with a small amount of dispersant and binder at 30℃. The slurries are frozen at -25℃, and pores are formed in the frozen specimens by the sublimation of TBA during drying in air. After hydrogen reduction at 800℃ and sintering at 1000℃, the green body of WO3 is completely converted to porous W with various pore structures. Directional pores from the center of the specimen to the outside are observed in the sintered bodies because of the columnar growth of TBA. A decrease in pore directionality and porosity is observed in the specimens prepared by long-duration drying and sintering. The change in pore structure is explained by the growth of the freezing solvent and densification.

TiN 코팅층 집합조직의 변화에 따른 마찰, 마멸과 내부식 특성 (The Characteristics of Frictional Behavior, Wear and Corrosion Resistance of Textured TiN Coated Layer)

  • 김희동;김인수;성동영;이민구
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.99-104
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    • 2003
  • TiN coated films show a good mechanical properties, high thermal properties and wear, erosion and corrosion resistance and are widely used as a coating materials in tools, ornaments, parts and semiconductors. In spite of these good properties, the fracture of TiN coated films occur during use. The fracture of TiN thin films is related to their microstructure. Especially, the life of TiN coated layer is related to the texture of the TiN films. One researcher suggested that the corrosion and erosion resistance of the TiN thin films is related to a uniform and dense structure of films. In this study, we studied the relationships between textures and friction coefficient, erosion and corrosion in TiN coated films. The flatness of (115) texture surface of TiN thin films is flatter than that of (111) texture surface. The friction coefficient of (115) texture surface of TiN thin films is similar with that of (111) texture surface. The wear resistance of (115) texture surface of TiN thin films is better than that of (111) texture surface. The erosion and corrosion resistance of (115) texture surface of TiN thin films is better than that of (111) torture surface. As well as texture, the wear, erosion and corrosion of TiN thin films has to consider defects such as pinholes, cracks, surface roughness and open columnar structure. The life of TiN coated products is influenced by the properties of wear, erosion, and corrosion resistance of TiN thin films and is related to texture of TiN coated films, density of pinholes and cracks, density of structure, and surface flatness.

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뽕나무의 생육특성과 엽질과의 관계 (Relation Between the Growth Habitat and the Leaf Quality of Cultivated Mulberry Plants)

  • 김준호
    • Journal of Plant Biology
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    • 제17권3호
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    • pp.118-126
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    • 1974
  • Mulberry plants cultivated in mid-Korea were studied on the growth habitat, canopy type, productive structure and vertical light intensity in relation to the quality of mulberry leaves for sericulture. The growth in length of new branch of summer cut mulberry in spring was vigorous on the uppermost of old shoot. Numbers of leaves on a branch were barely 4 leaves on lower than 20th branch from base, but those were 13 leaves on higher than 24th branch. Area of leaves completely expanded was broad on high branch, but narrow on low one. The form of canopy, the type of productive structure and the vertical light distribution depend upon varieties of cultivated mulberry plants were classified according to characteristic of each variety in two groups, respectively; globular and columnar form in canopy, broad leaves and narrow leaves types in productive structure, and seriously obstructured the light and fairly transmitted the light into lower leaf stratum invertical light distribution. Out of varieties of mulberry investigated, Suwon No. 4 and Rosang were belong to the former characters, but Illchiroe and Kaeryangsubun were to the latters. The values of leaf dry matter index and dry matter production produced by leaves were increased in direct proportion to the height of leaf stratum; the leaf dry matter index of the uppermost leaf was twice as much that of the lowest, and the dry matter production by the highest leaf was 17 times compared with that by the lowest leaf. It is assumed that the meagre leaves occurred in the lower leaf stratum of Suwon No. 4 and Rosang were caused to diminished the dry matter index and dry matter production in the under leaves of plant, which were affected by receiving the weak light.

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조성변조 Co/Pd 초격자 박막의 Ar가스 압력변화에 따른 자기 및 자기광학적 특성 (Effects of Sputtering Ar Pressure on Magnetic and Magneto-optical Propwrties in Compositionally Modulated Co/Pd Supwrlattice Thin Films)

  • 김진홍;신성철
    • 한국자기학회지
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    • 제2권2호
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    • pp.119-124
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    • 1992
  • 조성변조 Co/Pd 초격자 박막 제조시 스퍼터링 Ar기압이 박막의 미세조직에 미치는 방향과 이로 인한 자기 및 자기광학적 특성에 미치는 영향을 조사하였다. 초격자 박막은 dc-magnetron 스퍼터링 방법으로 각 sublayer의 두께가 $2\;\AA-Co/9\;\AA-Pd$일때, 스퍼터링 Ar가스압력을 2에서 30 mTorr 까지 변화시키면서 제조하였다. Ar기압이 10 mTorr 이상에서 초 격자 박막은 주상구조(columnar structure)를 형성시키면서 성장됨이 관측되었다. Ar기압의 증가에 따라 포화자화값, 자기이방성에너지 및 Kerr 회전각등은 감소하고 보자력은 증가함을 보였다. 이러한 자기 및 자기광학적 특성의 변화는 Ar압력에 따른 초격자 박막의 미세구조 변화에 기인되는 현상으로 설명될 수 있다.

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PVD증착용 흡착인히비터의 영향에 따른 제작막의 특성 비교 (Characteristics Comparison of Prepared Films According to Influence of Adsorption Inhibitor in the Condition of Deposition)

  • 이찬식;윤용섭;권식철;김기준;이명훈
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2001년도 추계학술발표회 초록집
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    • pp.67-67
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    • 2001
  • The structure zone model has been used to provide an overview of the relationship between the microstructure of the films deposited by PVD and the most prominent deposition condition.s. B.AMovchan and AV.Demchishin have proposed it firstls such model. They concluded that the general features of the resulting structures could be correlated into three zones depending on $T/T_m$. Here T m is the melting point of the coating material and T is the substrate temperature in kelvines. Zone 1 ($T/Tm_) is dominated by tapered macrograins with domed tops, zone 2 ($O.3) by columnar grains with denser boundaries and zone 3 ($T/T_m>O.5$) by equiaxed grains formed by recrystallization. J.AThomton has extended this model to include the effect of the sputtering gas pressure and found a fourth zone termed zone T(transition zone) consisting of a dense array of poorly defined fibrous grains. R.Messier found that the zone I-T boundary (fourth zone of Thorton) varies in a fashion similar to the film bias potential as a function of gas pressure. However, there has not nearly enough model for explaining the change in morphology with crystal orientation of the films. The structure zone model only provide an information about the morphology of the deposited film. In general, the nucleation and growth mechanism for granular and fine structure of the deposited films are very complex in an PVD technique because the morphology and orientation depend not only on the substrate temperature but also on the energy of deposition of the atoms or ions, the kinetic mechanism between metal atoms and argon or nitrogen gas, and even on the presence of impurities. In order to clarify these relationship, AI and Mg thin films were prepared on SPCC steel substrates by PVD techniques. The influence of gas pressures and bias voltages on their crystal orientation and morphology of the prepared films were investigated by SEM and XRD, respectively. And the effect of crystal orientation and morphology of the prepared films on corrosion resistance was estimated by measuring polarization curves in 3% NaCI solution.

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