• 소성∙가공
• /
• 제20권2호
• /
• pp.140-145
• /
• 2011

The aim of the present study is to derive optimized post heat treatment temperatures to get a proper formability for Ti/STS409L/Ti clad materials. These clad materials were fabricated by cold rolling followed by a post heat treatment process for 10 minutes at temperatures ranging from $500^{\circ}C$ to $850^{\circ}C$. The microstructure of the interface was observed using a Scanning Electron Microscope(SEM) and an Energy Dispersive X-ray Analyser(EDX) in order to investigate the effects of post heat treatment on the bonding properties of the Ti/STS409L/Ti clad materials. Diffusion bonding was observed at the interfaces with a diffusion layer thickness increasing with the post heat treatment temperature. The diffusion layer was composed of a type of(${\varepsilon}+{\zeta}$) intermetallic compound containing additional elements, namely, Fe, Ti and Ni. The micro Knoop hardness of the Ti/STS409L interfaces was found to increase with heat treatment up to $800^{\circ}C$ and then decrease for temperatures rising up to $850^{\circ}C$. The tensile strength was shown to decrease for heat treatment temperature increasing to $750^{\circ}C$ and then increase rapidly for temperature rising up to $850^{\circ}C$. A post heat treatment temperature range of $700{\sim}750^{\circ}C$ was found to optimize the formability of Ti/STS409L/Ti clad materials.

• 한국재료학회지
• /
• 제26권7호
• /
• pp.388-392
• /
• 2016

A cold roll-bonding process was applied to fabricate an AA1050/AA6061/AA1050 laminate complex sheet. Two AA1050 and one AA6061 sheets of 2 mm thickness, 40 mm width and 300 mm length were stacked up after surface treatment that included degreasing and wire brushing; material was then reduced to a thickness of 3 mm by one-pass cold rolling. The laminate sheet bonded by the rolling was further reduced to 1.2 mm in thickness by conventional rolling. The rolling was performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 210 mm. The rolling speed was 5.0 m/sec. The AA1050/AA6061/AA1050 laminate complex sheet fabricated by roll bonding was then hardened by natural aging T4) and artificial aging (T6) treatments. The microstructures of the as-roll bonded and the age hardened Al complex sheets were revealed by optical microscope observation; the mechanical properties were investigated by tensile testing and hardness testing. The strength of the as-roll bonded complex sheet was found to increase by 2.9 times compared to that value of the starting material. In addition, the hardness of the complex sheets increased with cold rolling for AA1050 and age-hardening treatment for AA6061, respectively. After heat treatment, both AA1050 and AA6061 showed typical recrystallization structures in which the grains were equiaxed; however, the grain size was smaller in AA6061 than in AA1050.

• 자원리싸이클링
• /
• 제8권1호
• /
• pp.29-36
• /
• 1999

비소성 펠릿법은 종래의 소성 펠릿법의 대체 공정으로, 함철더스트류를 고로에서 재활용하기 위한 괴상화공정이다. 비소성 펠릿의 결합제로 사용되는 시멘트를 저가의 소재로 대체함으로서 펠릿의 제조원가절감을 목적으로 하였다. 본 논문에서는 결합제로서 고로 슬래그를이 용한 비소성 펠릿의 강도변화를 고찰하였다. 비소성 펠릿의 결합제인 고로 슬래그를사용함에 따라 종래의 시멘트 첨가량의 약 절반으로서 강도는 150kgf에 도달하는 것을 확인하였으며, 그에 따른 결합제들의 물리화학적인 특성에 대하여도 조사하였다.

• 한국재료학회지
• /
• 제29권6호
• /
• pp.392-397
• /
• 2019

A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061 three-layer clad sheet. Two AA6061 and one AA5052 sheets of 2 mm thickness, 40 mm width, and 300 mm length are stacked, with the AA5052 sheet located in the center. After surface treatment such as degreasing and wire brushing, sample is reduced to a thickness of 1.5 mm by multi-pass cold rolling. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at rolling speed of 6.0 m/sec. The roll bonded AA6061/AA5052/AA6061 complex sheet is then hardened by natural aging(T4) and artificial aging(T6) treatments. The microstructures of the as-roll bonded and age-hardened Al complex sheets are revealed by optical microscopy; the mechanical properties are investigated by tensile testing and hardness testing. After rolling, the roll-bonded AA6061/AA5052/AA6061 sheets show a typical deformation structure in which grains are elongated in the rolling direction. However, after T4 and T6 aging treatment, there is a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 sheets. The as roll-bonded specimen shows a sandwich structure in which an AA5052 sheet is inserted into two AA6061 sheets with higher hardness. However, after T4 and T6 aging treatment, there is a different sandwich structure in which the hardness of the upper and lower layers of the AA6061 sheets is higher than that of the center of the AA5052 sheet. The strength values of the T4 and T6 age-treated specimens are found to increase by 1.3 and 1.4 times, respectively, compared to that value of the starting material.

• 한국재료학회지
• /
• 제33권12호
• /
• pp.565-571
• /
• 2023

AA1050/AA6061/AA1050 layered sheet was fabricated by cold roll-bonding process and subsequently T4 and T6 aging-treated. Two commercial AA1050 sheets of 1 mm thickness and one AA6061 sheet of 2 mm thickness were stacked up so that an AA6061 sheet was located between two AA1050 sheets. After surface treatments such as degreasing and wire brushing, they were then roll-bonded to a thickness of 2 mm by cold rolling. The roll-bonded Al sheets were then processed by natural aging (T4) and artificial aging (T6) treatments. The as roll-bonded Al sheets showed a typical deformation structure, where the grains are elongated in the rolling direction. However, after the T4 and T6 aging treatments, the Al sheets had a recrystallized structure consisting of coarse grains in both the AA5052 and AA6061 regions with different grain sizes in each. In addition, the sheets showed an inhomogeneous hardness distribution in the thickness direction, with higher hardness in AA6061 than in AA1050 after the T4 and T6 age treatments. The tensile strength of the T6-treated specimen was higher than that of the T4-treated one. However, the strength-ductility balance was much better in the T4-treated specimen than the T6-treated one. The tensile properties of the Al sheets fabricated in the present study were compared with those in a previous study.

• Journal of Welding and Joining
• /
• 제3권2호
• /
• pp.27-34
• /
• 1985

The mechanical properties and bonding mechanism of aluminum, copper and mild steel have been determined in cold pressure welding. The brittle cover layer to be established by scratch-brushing plays an important role in bond strength and has an influence on the threshold of deformation. The cold pressure welding was achieved at 54% of height reduction in A1-A1, 75% in Cu-Cu, 56% in Al-Cu, and 74% in Cu-steel. The height reduction at which the bond strength of weld interface was the same as the tensile strength of base metal should be over 76% in Al-Al, 82% in Cu-Cu, and 78% in Al-Cu.

• 한국구조물진단유지관리공학회 논문집
• /
• 제20권1호
• /
• pp.25-32
• /
• 2016

본 연구는 고강도 섬유보강 시멘트 복합체(UHSCC) 접착성능을 평가하는 것이 목적이다. Direct shear test를 통해 압축전단접착강도를 측정한 결과 NC(보통강도콘크리트)+NC 실험체($150{\times}150{\times}150mm$)에서는 모든 수준에서 유사한 압축전당접착강도를 나타내었고, 반면 UHSCC+UHSCC에서는 지연타설 30분 후부터 0분에 비해 압축전단접착강도가 낮아지는 것을 확인할 수 있었다. 이를 통한 접착면의 파괴모드를 분석한 결과 NC+NC 에서는 모든 수준에서 비계면 파괴를 보였고 UHSCC+UHSCC에서는 30분, 60분, 90분 시험체에서 계면파괴가 일어났다. NC 및 UHSCC의 타설면을 XRD 시험을 통해 분석한 결과 NC 시험체에 비해 UHSCC의 시험체 에서 많은량의 $SiO_2$의 성분이 검출되는 것을 알 수 있었고 UHSCC에서 나타난 코팅막의 주성분의 대부분은 $SiO_2$로 사료된다. 따라서 본 연구에서 사용된 UHSCC는 지연타설 30분 후 부터는 접착성능의 저하로 구조체로서의 사용이 어렵다고 판단된다. 금후 연구에서는 콜드조인트 발생 부위의 면처리 방법을 통한 접착성능 향상이 필요하다고 사료된다.

• Computers and Concrete
• /
• 제26권3호
• /
• pp.257-273
• /
• 2020

Concrete bond strength with steel re-bars depends on multiple factors including concrete-steel interface and mechanical properties of concrete. However, the hydration development of cementitious paste, and in turn the mechanical properties of concrete, are negatively affected by cold weather. This study aimed at exploring the concrete-steel bonding behavior in concrete cast and cured under freezing temperatures. Three concrete mixtures were cast and cured at -10 and -20℃. The mixtures were protected using conventional insulation blankets and a hybrid system consisting of insulation blankets and phase change materials. The mixtures comprised General Use cement, fly ash (20%), nano-silica (6%) and calcium nitrate-nitrite as a cold weather admixture system. The mixtures were tested in terms of internal temperature, compressive, tensile strengths, and modulus of elasticity. In addition, the bond strength between concrete and steel re-bars were evaluated by a pull-out test, while the quality of the interface between concrete and steel was assessed by thermal and microscopy studies. In addition, the internal heat evolution and force-slip relationship were modeled based on energy conservation and stress-strain relationships, respectively using three-dimensional (3D) finite-element software. The results showed the reliability of the proposed models to accurately predict concrete heat evolution as well as bond strength relative to experimental data. The hybrid protection system and nano-modified concrete mixtures produced good quality concrete-steel interface with adequate bond strength, without need for heating operations before casting and during curing under freezing temperatures down to -20℃.

• 전기전자학회논문지
• /
• 제20권2호
• /
• pp.205-208
• /
• 2016

본 논문에서는 서로 다른 터치스크린용 실버페이스트를 본딩 방식으로 ITO 필름(ITO : Indium Tin Oxide film)위에 전도성 패턴을 형성하고 5장씩 본딩하여 건조 하였다. 여기서 건조 조건은 ITO 필름( ITO film)이 산화가 발생하지 않는 조건 이다. 신뢰성 테스트는 열 충격테스트와 고온 고습테스트를 진행한다. 각 테스트는 5장씩의 전도성 패턴 본딩상태를 확인한다. 전도성 패턴본딩을 각 240, 480, 615 시간 마다 상태를 확인하였다. 이러한 신뢰성 테스트 통해 서로 다른 실버페이스트의 접착력, 전도성의 변화 등을 알 수 있으므로 품질 저하를 막을 수 있다. 그리고 저온경화 실버페이스트는 표면에 변색이 빨리 올 수 있음을 알 수 있었다.

• Journal of Welding and Joining
• /
• 제4권1호
• /
• pp.32-39
• /
• 1986

This paper was studied about the influence of oxidized films on workability in cold pressure welding. In preceding studies, the principal foci of the studies about pressure welding were considered several factors(surface manufacturing methods, surface roughness, pressure welding speed and surface temperature). But the influence to the growth of oxidation have hardly known well. So the purpose of this paper consists in solving the question above and proposing the optimal states of the pressure welding. Therefore the results obtained is as the following; When the oxidation time is within about 2 minutes, the bonding strength is very good after surface manufacturing of the neighboring to be bonded. The more surfaces are fine the more bonding strength is excellent. Above all, the optimal condition of cold pressure welding is the state that the characteristic value is 38% with smooth surface and without oxidation.