• 제목/요약/키워드: Cold spray coating

검색결과 36건 처리시간 0.02초

PVD법에 의해 제작한 Al-Mg 코팅 강판의 내식성에 미치는 Mg 함량 및 열처리의 영향 (Influence of Heat Treatment and Magnesium Content on Corrosion Resistance of Al-Mg Coated Steel Sheet)

  • 강재욱;박준무;황성화;이승효;문경만;이명훈
    • 한국표면공학회지
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    • 제49권2호
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    • pp.202-210
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    • 2016
  • This study was intended to investigate the effect of the amount of magnesium addition and heat treatment in the Al-Mg coating film in order to improve corrosion resistance of aluminum coating. Al-Mg alloy films were deposited on cold rolled steel by physical vapor deposition sputtering method. Heat treatment was fulfilled in an nitrogen atmosphere at the temperature of $400^{\circ}C$ for 10 min. The morphology was observed by SEM, component and phase of the deposited films were investigated by using GDLS and XRD, respectively. The corrosion behaviors of Al-Mg films were estimated by exposing salt spray test at 5 wt.% NaCl solution and measuring polarization curves in deaerated 3 wt.% NaCl solution. With the increase of magnesium content, the morphology of the deposited Al-Mg films changed from columnar to featureless structure and particle size was became fine. The x-ray diffraction data for deposited Al-Mg films showed only pure Al peaks. However, Al-Mg alloy peaks such as $Al_3Mg_2$ and $Al_{12}Mg_{17}$ were formed after heat treatment. All the sputtered Al-Mg films obviously showed good corrosion resistance compared with aluminum and zinc films. And corrosion resistance of Al-Mg film was increased after heat treatment.

이중층 라이너의 폭발 재료 온도 분포 수치해석 (Numerical Analysis of Temperature Distribution of the Explosive Material in the Double-Layer Liners)

  • 문상호;김시조;이창희;이성
    • 한국군사과학기술학회지
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    • 제19권2호
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    • pp.202-210
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    • 2016
  • The development of new concepts of liner is of great importance to effectively neutralize the enemy's attack power concealed in the protective structure or armored vehicles. A double layer liner has a combination of two different materials, one for penetration of target and the other for explosion after penetration. Therefore, it is of great importance to understand the temperature distribution before impact which should be lower than the explosive temperature of pure explosive material of the liner used. In this study, two different liner materials were obtained using cold spray coating and these material properties were characterized by DSC experiments. Numerical computations were done and the effect of temperature distribution and changes over time at each point of the explosive material depending on the layer types of the liner were discussed and analysed in the jet state.

Al-Mg 코팅층의 구조가 강판 내식성에 미치는 영향 (Effect of the Coating Structure on the Corrosion Resistance of Al-Mg Coated Steel)

  • 정재훈;양지훈;김성환;변인섭;정재인;이명훈
    • 한국표면공학회지
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    • 제49권5호
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    • pp.454-460
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    • 2016
  • Double-layered Al-Mg films have been deposited by using an e-beam deposition method on a cold-rolled steel sheet(CR), which the structure of the film was Al/Mg/CR. The micro-structure, alloy phase, and corrosion resistance of the Al-Mg coated CR were investigated before and after heat treatment at $400^{\circ}C$ for 2, 3, and 10 min in a nitrogen atmosphere. Total thickness of Al-Mg films was fixed at $3{\mu}m$ and the thickness ratio of Al and Mg layers(Al:Mg) has been changed from 5:1 to 1:5. The cross-sectional morphology of the films, which had the thickness ratio of 2:1(Al:Mg), 1:1, and 1:2, was changed after heat treatment from columnar to featureless structure. The x-ray diffraction data for as-deposited films showed only pure Al and Mg peaks. Al-Mg alloy peaks such as $Al_3Mg_2$ and $Al_{12}Mg_{17}$ phase appeared after the heat treatment. The Al-Mg coating with the thickness ratio of 1:1(Al:Mg) showed the best corrosion resistance of up to 500 hours by salt spray test.

파이로 공정 세라믹 폐기물을 위한 처분용기의 설계, 제작 방안, 그리고 기능 평가 (Design, Manufacturing, and Performance estimation of a Disposal Canister for the Ceramic Waste from Pyroprocessing)

  • 이민수;최희주;이종열;최종원
    • 방사성폐기물학회지
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    • 제10권3호
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    • pp.209-218
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    • 2012
  • 현재 한국원자력연구원에서는 국내에 축적된 사용후핵연료 문제를 해결하기 위해서 건식재처리공정(pyroprocess)을 개발 중에 있다. 건식재처리 공정에서는 상당량의 고준위 염폐기물이 발생되며, 이는 곧 세라믹 결합제로 고화된다. 고화된 세라믹 폐기물은 안전한 금속 처분용기에 밀폐된 후, 인간생활환경과 격리될 예정이다. 본문에서는 고준위 세라믹폐기물을 처분하기 위한 처분용기의 개발에 관한 전반적인 내용을 다루고 있으며, 특히 처분용기의 설계 요건, 용기의 구성, 용기의 제작, 용기의 부식저항성, 방사선 차폐, 구조적 안전성 등에 대해 논의하고자 한다. 완성된 처분용기는 오랜 기간 동안 방사성 핵종의 누출이 없이 열적, 기계적, 화학적, 생물학적 공격에도 안전한 것을 목적으로 한다.

이중층 라이너에서 폭발 재료 분포에 따른 변형 특성 수치해석 (Numerical Analysis of Deformation Characteristics in the Double-Layer Liner According to Explosive Material Distribution)

  • 문상호;김시조;이창희;이성
    • 한국군사과학기술학회지
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    • 제19권5호
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    • pp.618-628
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    • 2016
  • The development of new concepts of liners is required in order to effectively neutralize the enemy's attack power concealed in the armored vehicles. A multiple-layer liner is one of possibilities and has a mechanism for explosion after penetrating the target which is known as "Behind Armor Effect." The multiple-layer explosive liner should have sufficient kinetic energy to penetrate the protective structure and explosive material react after target penetration. With this in mind, double-layer liner materials were obtained by cold spray coating methods and these material properties were experimentally characterized and used in this simulation for double-layer liners. In this study, numerical simulations in the three different layer types, i.e., single, A/B, A/B/A in terms of the layer location were verified in terms of finite element mesh sizes and numerical results for the jet tip velocity, kinetic energy, and the corresponding jet deformation characteristics were analysed in detail depending on the structure of layer types.

빗각 증착으로 제조한 Al 박막의 특성 (Characteristics of Al Films Prepared by Oblique Angle Deposition)

  • 박혜선;양지훈;정재훈;송민아;정재인
    • 한국표면공학회지
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    • 제45권3호
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    • pp.111-116
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    • 2012
  • Oblique angle deposition (OAD) is a physical vapor deposition method which utilizes non-normal angles between the substrate and the vaporizing source. It has been known that tilting the substrate changes the properties of the film deposited on it, which was thought to be a result of morphological change of the film. In this study, OAD has been applied to prepare single and multilayer Al films by magnetron sputtering. The magnetron sputtering source of 4 inch diameter was used to deposit the films. Al films have been deposited on Si wafers and cold-rolled steel sheets. The multilayer films were prepared by changing the tilting angle upside down at each layer interval, which means that when the first layer was deposited at an angle of $+45^{\circ}$, the second layer was deposited at an angle of $-45^{\circ}$, and vice versa. The microstructure, surface roughness and reflectance of the films were investigated using a scanning electron microscope, a surface profiler and a spectrophotometer, respectively. The corrosion resistance was measured and compared using the salt spray test. The single layer film prepared at an oblique angle of $60^{\circ}$ prepared at other angles. However, for the multilayer films, the film prepared at an oblique angle of $45^{\circ}$ showed the most compact and featureless structure. The multilayer films were found to exhibit higher corrosion resistance than the single layer films.