• Title/Summary/Keyword: Cold sizing

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Mechatronic V8 Engine Start Capabilities of an Automotive Starter/Generator System at the Super Cold Weather

  • Jang, Bong-Choon
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.942-949
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    • 2002
  • The use of a combined starter/generator integrated into the drive train of an automobile offers several possibilities for improvement of fuel economy The use of such a starter/generator system is made feasible by a switch from a 14 volts electrical system to a 42 volts system, however, the sizing of the components is not a trivial problem. This study combines a dynamic electromechanical model of the starter, battery and power electronics with the nonlinear mechanics of the piston/crankshaft system and a thermofluid model of the compression and expansion processes to investigate the cold start problem. The example involves the start of an eight cylinder engine at -25 degrees Celsius. This paper shows how the mechatronic V8 engine of an automotive starter/generator system for the startability works well.

Thermal Design for Satellite Propulsion System by Thermal Analysis (열해석에 의한 인공위성 추진시스템 열설계)

  • Han, Cho-Young;Kim, Jeong-Soo;Rhee, Seung-Wu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.1
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    • pp.117-124
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    • 2003
  • Thermal design fur satellite propulsion system has been performed. Overall design requirements and the constitution for propulsion system is described. To meet the thermal design requirements, both a primary and a redundant heater circuit, each with two thermostats placed in series, will protect each hydrazine-wetted components, even if one heater circuit fails to operate. Heater power is turned off if any one of these thermostats is opened at its higher setpoint. Thus, even if one thermostat is failed closed, the second thermostat will turn off the heater. All such components shall be insulated with MLI. Propulsion heater sizing based on the constant worst cold case condition is conducted through thermal analysis. All heaters selected fur propulsion components operate to prevent propellant freezing satisfying the thermal requirements for the propulsion subsystem over the worst case average voltage, i.e. 25 volts.

Development of precise clutch gear for automobile transmission by compound forging process (복합단조공법을 이용한 자동차 트랜스미션용 클러치 기어 개발)

  • Lee Kwang-O;Kim Jung-Min;Je Jin-Soo;Kang Sung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.185-192
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    • 2006
  • A manufacturing process for a clutch gear which demands high strength and wear resistance, was developed by means of computer simulation. A preform was made by hot forging process and subsequent cold sizing process is applied to complete precise tooth part. Processes to obtain high dimensional accuracy and superior mechanical properties are analyzed and optimal heat treatment cycle to improve cold forgeability is introduced. Prototype was produced and the dimensional accuracy of the prototype was inspected to verify proposed process.

Thermal Design for KOMPSAT-2 Propulsion System (다목적실용위성 2호 추진계의 열설계)

  • Han, Cho-Young;Kim, Jeong-Soo;Lee, Kyun-Ho
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.77-82
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    • 2001
  • Thermal design for KOMPSAT-2 propulsion system has been performed. Overall design requirements and the constitution for propulsion system is described. To meet the thermal design requirements, both a primary and a redundant heater circuit, each with two thermostats placed in series, will protect each hydrazine-wetted components, even if one heater circuit fails to operate. Heater power is turned off if any one of these thermostats is opened at its higher setpoint. Thus, even if one thermostat is failed closed, the second thermostat will turn off the heater. All such components shall be insulated with MLI. Propulsion heater sizing based on the constant worst cold case condition is conducted through thermal analysis. All heaters selected for propulsion components operate to prevent propellant freezing satisfying the thermal requirements for the propulsion subsystem over the worst case average voltage, i.e. 25 volts.

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Manufacture of Water-Resistant Corrugated Board Boxes for Agricultural Products in the Cold Chain System(III) - Effects of types of base paper and surface treatments on physical properties of the base paper for water resistant corrugated board - (농산물 저온유통용 내수 골판지 상자의 제조(제3보) -원지의 종류와 표면처리 방법에 따른 내수 골판지 원지의 물성-)

  • Jo Jung-Yeon;Min Choon-Ki;Shin Jun-Seop
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.2 s.110
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    • pp.70-77
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    • 2005
  • For the purpose of developing liner board for water resistant corrugated board in the cold chain system, several types of base paper for corrugated board were purchased from the market and 6 different boards were produced in the mill by applying the chemicals, chosen in the previous studies, on the base paper. Then water-moisture resistance and physical properties of the boards were compared each other. The liner board which is dried at high temperature with pressure by Condebelt (CK paper) showed a superior performance in strength over common liner boards. Strength of the board increased by surface chemical treatment up to $60\%$ of compressive strength and $30\%$ of burst strength. Starch insolubilization with Ammonium Zirconium Carbonate and surface coating with a surface sizing agent and a moisture resistant chemical on CK paper showed the best result. Therefore this method was recommended to produce the outer liner board for water resistant corrugated board.

Cold Exposure and Health Effects Among Frozen Food Processing Workers in Eastern Thailand

  • Thetkathuek, Anamai;Yingratanasuk, Tanongsak;Jaidee, Wanlop;Ekburanawat, Wiwat
    • Safety and Health at Work
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    • v.6 no.1
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    • pp.56-61
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    • 2015
  • Frozen food processing workers work under a cold environment which can cause several adverse health effects.This study explored factors affecting workers' health in the frozen food industry in Thailand. Participants comprised 497 workers exposed to a cold working environment and 255 office workers who served as the controls. Data were collected by a survey on the work environment, and the interview of workers for abnormal symptoms. The exposed group had the following characteristics: 52.7% male, overall average age of 27 (SD 6.6) years old, attained elementary education (Grade 4 and Grade 6) (54.1%), married (48.9%), smokers (21.3%), alcohol consumption (31.0%), duration of work was between 1 and 5 years (65.2%), working 6 days a week (82.7%), 1-5 hours of overtime per week (33.8%), office workers (33.9%); work category: sizing (6.9%), peeling (28.3%) dissecting (22.2%), and in the warehouse (8.6%). The temperature in the work environment ranged from $17.2^{\circ}C$ to $19.2^{\circ}C$ in most sections, $-18.0^{\circ}C$ in the warehouse, and $25^{\circ}C$ in the office areas. Warehouse workers had more abnormal symptoms than controls including repeated pain in the musculoskeletal system (OR 11.9; 95% CI 6.12-23.45), disturbance throughout the body (OR 4.60; 95% CI 2.00-10.56), respiratory symptoms (OR 9.73; 95% CI 3.53-26.80), episodic finger symptoms (OR 13.51; 95% CI 5.17-35.33). The study results suggest that workers' health should be monitored especially with regard to back and muscle pain, respiratory symptoms, episodic finger symptoms, and cardiovascular symptoms. Health promotion campaigns such as antismoking and reduction of alcohol consumption should be established because smoking and alcohol consumption are contributing factors to the pathogenesis of Raynaud's phenomenon and peripheral vascular disorders such as hypertension and heart disease.

Development of Precision Forging Process on the Clutch Gear of a Counter Shaft (카운터샤프트 클러치 기어의 정밀성형 공정 개발)

  • Kim, H.P.;Kim, Y.J.
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.54-58
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    • 2012
  • A counter shaft gear is an important part in the transmission system of vehicle. Its shape is relatively complicated and should meets high strength. Traditionally it has been manufactured as follows; the counter shaft gear has consisted of a clutch and helical body with teeth which are forged and machined for teeth respectively and then attached by frictional welding. In this study, a new hot forging process was proposed and designed so that the counter shaft gear is formed as one body without divide it into two parts. Furthermore, the precision forging process has been developed for the clutch teeth without additional grinding.

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A Study on Hot Precision Forging Processes for Spline Teethof a Counter Shaft Gear (카운터샤프트 기어의 스플라인 치형 정밀성형을 위한 열간단조 공정에 관한 연구)

  • Kim, H.P.;Kim, H.S.;Kim, Y.J.
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.6-11
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    • 2012
  • A counter shaft gear is an important part in the transmission system of vehicle. Its shape is relatively complicated and should meets high strength. Traditionally the counter shaft gear has been manufactured as follows; a spline body is firstly machined for teeth and then attached to the main gear body by frictional welding, and finally is finished by grinding. Therefore it is necessary to develop a new manufacturing technology eliminating both frictional welding and grinding processes. In this study, a new hot forging process was proposed and designed so that the spline body with teeth and main gear body are formed as one body. Finite element simulations and experimental works were peformed for design of forging processes to get the quality final precision-forged product. Consequently the most suitable blocker process could be obtained.

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Finite Element Analysis of Compound Forging Processes (복합단조 공정의 유한요소해석)

  • 전만수;문호근;이민철;서대윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.546-550
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    • 1996
  • A fully automatic computer simulation technique of axisymmetric multi-stage compound forging processes was presented in this paper. A penalty rigid-viscoplastic finite element method was employed together with an improved looping method for automatically remeshing with quadrilateral finite-elements only. An application example of six-stage axisymmetric forging processes involving one cold and two hot forging processes, two piercing processes and a sizing process was given with emphasis on automatically tracing the metal flow lines through the whole simulation.

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The Study on Sizing of the Pressure Relief Valve for Overpressure Protection of a Reactor Pressure Vessel in Low Temperature Condition (저온 상태의 원자로 압력용기의 과압방지를 위한 압력방출밸브 용량 결정에 관한 연구)

  • Lee, Jun;Kim, Yoo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.7-12
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    • 2008
  • The purpose of this study is to present a methodology to estimate the capacity of the pressure relief valve which prevents overpressure of the pressure vessel in a cold state. In this methodology, the transient behavior of the flow rate through the pressure relief valve and the pressure inside the pressure vessel are considered. The result of this study shows the followings; The more the relief valve capacity is considered in excess, the more the initial relief flow rate and the initial pressure inside the pressure vessel are high and low respectively. When the relief valve capacity is determined properly, the pressure inside the pressure vessel maintains almost the same value, so the ASME code requirement will be met.

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