• Title/Summary/Keyword: Cold Working Pressure

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Experimental and Analytical Study on the Die Wear during the Upsetting Processes (업셋팅 금형의 마모 실험 및 해석)

  • 박종남;김태형;강범수;이상용;이정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.122-130
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    • 1996
  • During the cold forming, due to high working pressure acting on the die surface, failure mechanics must be considered before die design. One of the main reasons of die failure in industrial application of metal forming technologies is wear. Die wear affects the tolerances of formed parts, metal flow and costs of process etc. The only way to control these failures is to develop methods which allow prediction of die wear and costs of process etc. The only way to control these failures is to develop methods which allow prediction of die wear and which are suited to be used in the design state in order to optimize the process. In this paper, the wear experiments to abtain the wear coefficients and the upsetting processes was accomplished to observe the wear phenomenon during the cold forming process. The analysis of upsetting processes was accomplished to observe the wear phenomenon during the cold forming process. The analysis of upsetting processes was accomplished by the rigid-plastic finite element method. The result from the deformation analysis was used to analyse the die wear during the processes and the predicted die wear profiles were compared with the measured die wear profiles.

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Analysis on condensation heat transfer and pressure drop to develop design program for plate heat exchangers (판형열교환기 설계프로그램 개발을 위한 응축열전달 및 압력강하 분석)

  • Ko, Jea-Hyun;Song, Young-Ho;Park, Kweon-Ha
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.4
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    • pp.376-382
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    • 2014
  • The purpose of this study is to get the formulas of condensation heat transfer coefficient and pressure drop about the water to develop design program for plate type heat exchangers. The single phase flow of cold side was calculated with the correlation of Ko. Condensation heat transfer coefficient model proposed by Annaiev was used and Lockhart model was used to analyze the pressure drop. The calculation algorithm was proposed to calculate heat transfer rate and pressure drop simultaneously. The prediction errors remained within 20% compared to the commercial code in the working range of the plate heat exchangers.

ITO deposition by Ion beam sputtering

  • 한영건;조준식;최성창;고석근;김동환
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.97-97
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    • 1999
  • 이온빔 스퍼터링을 이용해 유리 기판위에 Tin-doped Indium Oxide (ITO) 투명 전도성 박막을 성장시켜 이온빔의 전류밀도와 에너지 그리고 기판 온도에 따르는 ITO박막의 구조적, 전기적, 광학적 특성을 분석하였다. 또한, 반응성 가스인 산소의 아르곤에 대한 유량비를 변화시켜 이온 빔 스퍼터링시에 산소 분압이 ITO 박막의 물성에 미치는 영향을 조사하였다. 이온 소스는 직경 5-cm인 cold hollow cathode ion gun을 이용하였으며 base pressure는 2$\times$10-5 Torr이며 가스 주입 후의 3$\times$10-4 Torr이하의 working pressure에서 박막을 증착하였다. 이온 전류 밀도는 5$\mu$A~15$\mu$A까지 변화시켰으며 이온 에너지는 0.7keV~1.3keV까지 변화시켰다. 반응성 가스는 아르곤에 대하여 Zmrp 0, 50, 100%까지 변화시켰으며 기판 온도는 50, 100, 150, 20$0^{\circ}C$로 변화시켰다. ITO 박막의 결정구조는 Ar 이온만으로 스퍼터링한 경우에는 XRD 상에서 [400] 방향으로 우선성장하였으며 산소분압이 증가함에 따라 [222] 방향으로 우선 성장함을 확인 할 수 있었다. 전기적 특성은 Ar ion에 Oxygen ion의 비율이 약간만 증가하여도 비저항의 큰 증가를 보여 주었다. 이는 산소 vacancy의 감소에 의한 것으로 여겨진다.

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An Experimental Study on the Energy Separation in a Low Pressure Vortex Tube for Engine (기관적용 저압용 vortex tube의 에너지 분리특성에 관한 실험적 연구)

  • 오동진;임석연;윤면근;류정인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.235-241
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    • 2002
  • The process of energy separation in a low pressure vortex tube with air as a working medium is studied In detail. Experimental data of the temperature of the cold and hot air leaving the vortex tube are presented. The variation of the maximum wall temperature along the inner surface of the vortex tube and the temperature distribution in the vortex tube provides useful information about the location of the stagnation point of the flow field at the axis of the vortex tube. In this study Outer tube is used for the application of Diesel engine exhaust. The hot gas flow is fumed 180° and passes the outside of the vortex tube a second time heating it. From this geometric setup of a vortex tube the effects of energy separation and the prediction of the ignition of Diesel Soot is presented by experimental data.

An Experimental Study on the Energy Separation in the Ratio of Nozzle Area of a tow Pressure Vortex Tube (저압용 보텍스튜브의 노즐면적비에 따른 에너지 분리특성에 관한 실험적 연구)

  • 오동진;최정원
    • Journal of Energy Engineering
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    • v.13 no.1
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    • pp.34-39
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    • 2004
  • The process of energy separation in a low pressure vortex tube with compressed air as a working medium is studied in detail. Experimental data of the temperature of the cold and hot air leaving the vortex tube are presented. The variation of the maximum wall temperature along the inner surface of a vortex tube and the temperature distribution in a vortex tube provide useful information about the location of the stagnation point of the flow field at the axis of the vortex tube Analysis of the results enabled to find the optimum ratio of nozzle area and the optimum shape of an orifice. From this optimum geometric setup of a low pressure and big vortex tube the effectiveness of energy separation was better than a high pressure and small vortex tube.

A Review of Pressure Tube Failure Accident in the CANDU Reactor and Methods for Improving Reactor Performance

  • Yoo, Ho-Sik;Chung, Jin-Gon
    • Nuclear Engineering and Technology
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    • v.30 no.3
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    • pp.262-272
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    • 1998
  • The experiences and causes of pressure tube cracking accidents in the CANDU reactors and the development of the fuel channel at AECL(Atomic Energy Canada Limited) have been described. Most of the accidents were caused by Delayed Hydride Cracking(DHC). In the cases of the Pickering units 3&4 and the Bruce unit 2, excessive residual stresses induced by an improper rolled joint process played a role in DHC. In the Pickering unit 2, cracks formed by contact between the pressure and calandria tubes due to the movement of the garter spring were the direct cause of the failure. To extend the life of a fuel channel, several R&D programs examining each component of the fuel channel have been carried out in Canada. For a pressure tube, the main concern is focused on changing the fabrication processes, e.g., increasing cold working rate, conducting intermediate annealing and adding a third element like Fe, V, and Cr to the tube material. In addition to them, chromium plating on the end fitting and increasing wall thickness at both ends of the calandria tube are considered. There has also been much interest in the improvement of fuel channel performance in our country and several development programs are currently under way.

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Suppression of performance degradation due to cold-head orientation in GM-type pulse tube refrigerator

  • Ko, Junseok;Kim, Hyobong;Park, Seong-Je;Hong, Yong-Ju;Koh, Deuk-Yong;Yeom, Hankil
    • Progress in Superconductivity and Cryogenics
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    • v.14 no.4
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    • pp.50-53
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    • 2012
  • This paper describes experimental study on GM-type pulse tube refrigerator (PTR). In a PTR, the pulse tube is only filled with working gas and there exists secondary flow due to a large temperature difference between cold-end and warm-end. The stability of secondary flow is affected by orientation of cold-head and thus, the cooling performance is deteriorated by gas mixing due to secondary flow. In this study, a single stage GM-type pulse tube refrigerator is fabricated and tested. The cooing performance of the fabricated PTR is measured as varying cold-head orientation angle and the results are used as reference data. Then, we divided interior space of pulse tube into three segments, and fixed the various size of screen mesh at interface of each segment to suppress the performance degradation due to secondary flow. For various configuration of pulse tube, no-load test and heat load test are carried out with the fixed experimental condition of charging pressure, operating frequency and orifice valve turns. From experimental results, the fine screen mesh shows the effective suppression of performance degradation for the large orientation angle, but the use of screen mesh cause the loss of cooling capacity rather than the case of no insertion into pulse tube. It should be compromised whether the use of screen mesh in consideration of the installation limitation of a GM-type pulse tube refrigerator.

A Study on the Optimal Crimping Diameter of Aircraft Fuel Hoses in Manufacturing Process (항공기용 연료호스 제작시 최적 크림핑 직경에 관한 연구)

  • Jeon, Jun-Young;Kim, Byung-Tak
    • Journal of Power System Engineering
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    • v.18 no.1
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    • pp.84-90
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    • 2014
  • The high pressure hoses are widely used for the vehicles, aircraft, and overall industries. The hose assembly is generally composed of a nipple, a socket and a hose with reinforcement layers to increase the tensile strength. To produce the hose assembly, crimping or swaging process is usually used to clamp its components to ensure the prevention of fluid leakage. Crimping is a cold-working technique to form a strong bond between the workpiece and a non-metallic component. The crimping stroke is a primary parameter to be determined in the metalworking process, and it plays an important role in hose performance. This study aims at investigating the optimal crimping stroke according to the size of aircraft high pressure hose by using MSC/MARC. It is supposed that the results can be useful to get the information about the crimping stroke in manufacturing process, even with the different size of a hose.

Real operation of 2 kW class reverse-Brayton refrigeration system with using scroll compressor package

  • Kim, Hyobong;Yeom, Hankil;Choo, Sangyoon;Kim, Jongwoo;Park, Jiho;In, Sehwan;Hong, Yong-Ju;Park, Seong-Je;Ko, Junseok
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.4
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    • pp.40-44
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    • 2020
  • This paper describes the real operation of 2 kW class reverse-Brayton refrigeration system with neon as a working fluid. The refrigeration cycle is designed with operating pressure of 0.5 and 1.0 MPa at low and high pressure side, respectively. Compressor package consists of several helium scroll compressors witch are originally used for driving GM cryocooler. Three segments of plate heat exchanger are adopted to cover the wide temperature range and the refrigeration power is produced by turbo expander. The developed refrigeration system is successfully operated at its target temperature of 77 K. In experiments, all parameters such as pressure, temperature, mass flow rate and valve opening are measured to investigate characteristics during cool-down process and normal state. The difference between design and real operation is discussed with measured experimental data. At normal state of 77 K operation, the developed reverse-Brayton refrigeration system shows 1.83 kW at 68.2 K of cold-end temperature.

Basic Study on the Regenerator of Stilting Engine (II) - Heat transfer and flow friction loss characteristics of the regenerator with wire screen matrix - (스털링기관용 재생기에 관한 기초연구 (II) - 철망을 축열재로 한 재생기의 전열 및 유동손실특성 -)

  • 김태한;이시민;이정택
    • Journal of Biosystems Engineering
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    • v.27 no.6
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    • pp.529-536
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    • 2002
  • The performance of stilting engine, in particular, its energy conversion efficiencies are critically influenced by the regenerator characteristics. The regenerator characteristics are influenced by effectiveness, void fraction. heat transfer loss and fluid friction loss in the regenerator matrix. These factors were influenced by the surface geometry and material properties of the regenerator matrix. The regenerator design goals arc good heat transfer and low pressure drop of working Bas across the regenerator. Various data for designing a wire screen matrix have been given by Kays and London(1984). The mesh number of their experiment. however, was confined below the No. 60. which seems rather small for the Stirling engine applications. In this paper. in order to provide a basic data for the design of regenerator matrix, characteristics of heat transfer and flow friction loss were investigated by a packed mettled of matrix in oscillating flow as the same condition of operation in a Stirling engine. Seven kinds of sing1e wire screen meshes were used as the regenerator matrices. The results are summarized as follows; 1. While the working fluid flew slowly in the regenerator. the temperature difference was great at the both hot-blow(the working fluid flows from healer to cooler) and cold-blow(the working fluid flows from cooler to healer). On the other hand. while the working fluid flew fast. the temperature difference was not distinguished. 2. The No.150 wire screen used as the regenerator matrix showed excellent performance than tile others. 3. Phase angle variation and filling rate affected heat transfer or regenerator matrices. 4. Temperature difference between the inlet and outlet of the regenerator is very hish in degree of 120 phase angle.