• Title/Summary/Keyword: Cold Bending

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Development of New Back-Up Roll for Strip Shape Control (형상제어를 위한 새로운 보강롤의 개발)

  • Lee, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.327-333
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    • 2003
  • Most of shape defects in steel strip are originated from the structure of rolling mill itself. For instance, strip crown occurs when the work roll is deformed by the bending moment induced on roll chocks. To get rids of the shape defects, it is necessary to increase the stiffness of rolling mill. The structure change of back-up roll is one of alternative ways to increase the mill stiffness without facility revamping from 4 high mill to 6 high mill. In this research work, the new back-up roll was developed and can be used in any type of 4 high mill to reduce the strip shape defects. The developed back-up roll consists of sleeve, arbor and phase angle adjusting system for arbor. The circumference of arbor is specially machined to adapt the strip width change during rolling. The experimental cold rolling test was done to prove the effectiveness of newly developed back-up roll. The experimental rolling results show that the new back-up roll has more powerful performance in reducing the shape defects than conventional back-up roll. It was also found that the new back-up roll has higher stability for shape control. In addition to, the only sleeve surface needs to be reground and changed in most cases, so that the maintenance cost can be greatly reduced.

On the Manufacture of High Manganese Steel Plate (고(高)망간강(鋼) 판재(板材) 제조(製造)에 대한 연구(硏究))

  • Choi, Ju;Shin, Myung-Chul
    • Applied Microscopy
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    • v.7 no.1
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    • pp.45-49
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    • 1977
  • For obtaining high manganese steel plates, the study has been made on the optimum conditions in melting, forging, rolling and water toughning treatment practices. The optimum water toughning temperature and time was found to be $1030^{\circ}C$ and 30 min. respectively for the plates of 1 mm thickness. The argon atmosphere is very effective for the prevention of decarburization which can be easily occured in open air. There is a close relation between the degree of c 이 d working and the hardess. The greater the cold reduction ratio is, the smaller the grain size is and it results in the increase of hardness. The improvement of tensile and bending properties can be made by the addition of small amount of nickel, chromium and vanadium.

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High Temperature Oxidation Behavior and Mechanical Characteristic of Recrystallized Alloy 617 (재결정에 따른 Alloy 617의 고온 산화 거동 및 기계적 특성)

  • Lim, Jeong Hun;Jo, Tae Sun;Park, Ji Yeon;Kim, Young Do
    • Korean Journal of Metals and Materials
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    • v.48 no.12
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    • pp.1078-1083
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    • 2010
  • In this study, high temperature oxidation behavior of Alloy 617 was investigated to evaluate the effect of grain size for Alloy 617. The grain size of grain-refined Alloy 617 (GR617) was reduced to $5{\mu}m$ from $71{\mu}m$ for as-received Alloy 617 (AR617) by recrystallization after cold rolling. After high temperature aging, the oxide layers of AR617 and GR617 consisted of $Cr_2O_3$ external oxide scale and $Al_2O_3$ internal oxide. The external oxide scale resulted in a Cr-depleted zone and a carbide free zone below the scale. The depth of the carbide free zone was deeply formed in GR617. On the other hand, the depth of the internal oxide layer in GR617 was shorter than that in AR617. After a 3-point bending test, crack propagation of GR617 was more restricted than that of AR617 because of the different microstructure of the internal oxide.

Comparative study of finite element analysis and generalized beam theory in prediction of lateral torsional buckling

  • Sharma, Shashi Kant;Kumar, K.V. Praveen;Akbar, M. Abdul;Rambabu, Dadi
    • Advances in materials Research
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    • v.11 no.1
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    • pp.59-73
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    • 2022
  • In the construction industry, thin-walled frame elements with very slender open cross-sections and low torsional stiffness are often subjected to a complex loading condition where axial, bending, shear and torsional stresses are present simultaneously. Hence, these often fail in instability even before the yield capacity is reached. One of the most common instability conditions associated with thin-walled structures is Lateral Torsional Buckling (LTB). In this study, a first order Generalized Beam Theory (GBT) formulation and numerical analysis of cold-formed steel lipped channel beams (C80×40×10×1, C90×40×10×1, C100×40×10×1, C80×40×10×1.6, C90×40×10×1.6 and C100×40×10×1.6) subjected to uniform moment is carried out to predict pure Lateral Torsional Buckling (LTB). These results are compared with the Finite Element Analysis of the beams modelled with shell elements using ABAQUS and analytical results based on Euler's buckling formula. The mode wise deformed shape and modal participation factors are obtained for comparison of the responses along with the effect of varying the length of the beam from 2.5 m to 10 m. The deformed shapes of the beam for different modes and GBTUL plots are analyzed for comparative conclusions.

Debonding strain for steel-concrete composite slabs with trapezoidal metal deck

  • Claudio Bernuzzi;Marco A. Pisani;Marco Simoncelli
    • Steel and Composite Structures
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    • v.49 no.1
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    • pp.19-30
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    • 2023
  • Steel-concrete composite slabs represent a very efficient floor solution combining the key performance of two different materials: the steel and the concrete. Composite slab response is governed by the degree of the interaction between these two materials, mainly depending by chemical and mechanical bond. The latter is characterized by a limited degree of confinement if compared with the one of the rebars in reinforced concrete members while the former is remarkably influenced by the type of concrete and the roughness of the profiled surface, frequently lubricated during the cold-forming manufacturing processes. Indeed, owing to the impossibility to guarantee a full interaction between the two materials, a key parameter governing slab design is represented by the horizontal shear-bond strength, which should be always experimentally estimated. According to EC4, the design of the slab bending resistance, is based on the simplified assumption that the decking sheet is totally yielded, i.e., always in plastic range, despite experimental and numerical researches demonstrate that a large part of the steel deck resists in elastic range when longitudinal shear collapse is achieved. In the paper, the limit strain for composite slab, which corresponds to the slip, i.e., the debonding between the two materials, has been appraised by means of a refined numerical method used for the simulation of experimental results obtained on 8 different composite slab types. In total, 71 specimens have been considered, differing for the properties of the materials, cross-section of the trapezoidal profiled metal sheets and specimen lengths.

Flexural and shear behavior of bolt-connected U-shaped steel beams filled with concrete

  • Chul-Goo Kim;Sang-Hyun Lee
    • Steel and Composite Structures
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    • v.53 no.1
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    • pp.61-75
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    • 2024
  • Thin-walled concrete-filled U-shaped steel beams have been recently used in building structures for shortening the construction period and cost efficiency of structural members. In this study, the flexural and shear behavior of newly developed bolt-connected U-shaped steel beams filled with concrete was experimentally evaluated considering load conditions for positive and negative moments, and types of U-shaped steel sections. Because the cross sections are not symmetrical about a horizontal axis, compressive buckling of bottom plates was observed along with web shear buckling under negative moment loading, while the slab concrete under compression was crushed under a positive moment loading. Despite such different shear failure modes depending on load conditions, the shear strength of the composite beams can be conservatively predicted using AISC 360-16 and Eurocode 4. Although the shear contribution of filled concrete is neglected according to the current design codes, the shear capacity of the steel web considering the shear buckling coefficient corresponding to the web width-to-thickness ratio reasonably predicts the test results. In addition, for deep composite beams, the longitudinal lips of a U-shaped steel section anchored into filled concrete can improve the interfacial bond between steel and concrete, thereby enhancing the shear contribution of the steel web.

Mechanical Properties of Laser-Welded Multi-Material Tailor-Welded Blanks (레이저 TWB된 이종접합강의 기계적 특성)

  • Nam, Ki-Woo;Park, Sang-Hyun;Lee, Kyu-Hyun;Lee, Mun-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.8
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    • pp.857-863
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    • 2012
  • In this study, tailor-welded blanks(TWB) were formed between high-strength steel(SABC1470) and cold rolled steels(SPFH590 and SPFC980) to improve passenger safety and reduce the weight of cars. Multi-material TWB specimens were highly strengthened through the heat treatment of SABC1470. The change in tensile strength caused by the stand-by time until water cooling after stamping and the deformation behavior of high-speed bending in a statically indeterminate condition such as in the center-pillar were evaluated. Multi-material TWB specimens that were heat-treated at the same temperature tended to show a decrease in tensile and yield strength, depending on the stand-by time until water cooling. On the other hand, Multi-material TWB specimens(SABC1470+SPFH590) that were heat treated at $850^{\circ}C$ showed good properties that were suitable for ensuring passenger safety in car accidents. From the viewpoint of passenger safety, it is best to use SABC1470 and SPFH590 in the upper and lower area of the center-pillar, respectively.

An Experimental Study on the Flexural Behavior for T-joints with Square Hollow Structural Sections (각형강관 T형 접합부의 휨거동에 관한 실험 연구)

  • Park, Keum Sung;Lee, Sang Sup;Choi, Young Hwan;Bae, Kyu Woong
    • Journal of Korean Society of Steel Construction
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    • v.21 no.3
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    • pp.211-219
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    • 2009
  • The purpose of the study described in this paper was to experimentally investigate branch squared T joints with cold formed hollow structural sections under the in plane moment in a Vierendeel Truss. The branch in the T joints was welded to the upper flange of the chord. The main experimental parameters were the ratio of the width to the thickness of the chord ($2{\gamma}$), with ${16.7{\leq}2{\gamma}{\leq}33.3}$, and the width ratio of the branch to the chord ($\beta$), with ${0.40{\leq}{\beta}{\leq}0.71}$. Nine specimens were tested and manufactured in joints under the in plane bending moment. Based on the results of the test, the in plane moment strength of the branch squared T joints was determined according to the bending deformation of the chord flange yielding, regardless of the ratio of the width to the thickness of the chord and the ratio of the width of the branch to the width of the chord. Also, the in plane moment strength of the branch squared T joints in the hollow structural sections can be defined as 1.5 times the moment load at M1%B the strength of the joints that governed the serviceability in the control group. Finally, the experimental results with the branch squared T joints show that the in lane moment strength of the joint increased as $2{\gamma}$ decreased and $\beta$ increased.

Effects of Feed Moisture and Barrel Temperature on Physical and Pasting Properties of Cassava Starch Extrudate (수분주입량과 배럴온도에 따른 카사바 전분 압출성형물의 물리적 특성)

  • Serge, Edou Ondo;Gu, Bon-Jae;Kim, Yeon-Soo;Ryu, Gi-Hyung
    • Food Science and Preservation
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    • v.18 no.3
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    • pp.271-278
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    • 2011
  • Considering the importance of cassava as food crops in humid tropics, the effect of feed moisture (20, 25%) and barrel temperature (110, $130^{\circ}C$) on physical properties (piece density, expansion, mechanical properties, color, water solubility index, water absorption index) and pasting properties of extruded cassava starch was investigated. The feed moisture used during extrusion processing had a significant effect on extrudates SME input, specific length and piece density at (p<0.05) while effect on cross-sectional expansion index, apparent elastic modulus and breaking strength in bending shown significantly at p<0.1. Furthermore, the interaction effect of feed moisture and barrel temperature gave a significantly affected the SME input and piece density (p<0.1), specific length (p<0.05) and on redness (p<0.01). The increase in water injection rate led to increase in piece density, apparent elastic modulus, breaking strength in bending, cold peak viscosity, breakdown and final viscosity and decrease in cross-sectional expansion index and specific length. It was found that the extrusion cooking process did not affect the value of color L, color b, water solubility index and water absorption index. Thus, the results of this study can be useful to some extent in developing extruded cassava starch as human and animal feeds.

An Experimental Study on the Buckling Strength of subject to Asymmetrical Double Curvature Stainless Steel Circular Hollow Section Beam-Columns (비대칭 이중곡률 스테인리스 원형강관 보-기둥의 좌굴내력에 관한 실험적 연구)

  • Jang, Ho Ju;Park, Jae Seon;Yang, Young Sung
    • Journal of Korean Society of Steel Construction
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    • v.21 no.4
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    • pp.351-360
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    • 2009
  • This study is a series of experimental investigations of the buckling strengths of eccentrically compressed, cold-formed, stainless-steel, circular, hollow-section beam columns. The principal parameters that were used in this study were the slenderness ratios (Lk/r = 30, 50, 70) and the magnitude of eccentricity e(one way: 0, 25, 50, 75, and 100mm: the other way: 0, 12.5, 25, 37.5, and 50mm) on the asymmetrical end-moment of a double curvature. The objectives of the study were to obtain the maximum loads through an experiment and to compare the experimental behaviors with the analysis results. The ultimate buckling strength of the square section members were evaluated using a numerical method, in accordance with the bending moment-axial force(M-P) interaction curves. The behavior of each specimen was displayed in the form of the strength-displacement and moment-angle(M-$\theta$) relationship.