• Title/Summary/Keyword: Coil Coating

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Tension Control for Coating Winding Process of LCD Reflective Film (LCD 반사필름의 접합 와인딩 공정을 위한 장력 제어)

  • Hwang, Jung-Ho;Roh, Ji-Hoon;Park, Ki-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.49-59
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    • 2007
  • The demand for the metal coil coated with reflective film is rapidly increasing with the increasing demand of notebook PCs and LCD monitors. During the coating process, it is very important to regulate tension of the coil metal since fluctuation of the tension can significantly degrade quality of the product. In this study, a tension controller has been developed for winding process of LCD reflective film coating. The controller has been tested on the existing coating facilities, and the results are to be given in this paper.

Simultaneous Co-deposition of Zn-Mg Alloy Layers on Steel Strip by PVD Process

  • Kim, Tae-Yeob;Goodenough, Mark
    • Corrosion Science and Technology
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    • v.10 no.6
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    • pp.194-198
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    • 2011
  • This is the first release of an interim report on the development of coating technology of Zn-Mg alloy layers on steel strip by EML-PVD (electromagnetic levitation - physical vapor deposition) process in an air-to-air type continuous PVD pilot plant. It intends to introduce a basic principle of the EML-PVD process together with the high speed PVD pilot plant built in Posco. Due to the agitation effect provided by the high frequency induction coil, simultaneous evaporation of Zn and Mg from a droplet could produce alloy coating layers with Mg content of 6% to 12% depending on the composition of the droplet inside the coil. For its superior corrosion resistance, Zn-Mg alloy coated steel would be a very promising material for automotive, electrical appliances, and construction applications.

The Effect of Coating Material of Copper-wire RF Coil on the Signal-to-Noise Ratio in MR Images (RF코일로 사용된 구리선 코팅재질이 자기공명영상에서의 신호대잡음비에 미치는 영향)

  • Lee, Hyeon-Seung;Moon, Hye-Young;Chang, Yong-Min;Hong, Kwan-Soo
    • Investigative Magnetic Resonance Imaging
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    • v.13 no.2
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    • pp.171-176
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    • 2009
  • Purpose : To investigate the effect of coating material in RF coil, which is one of main parts in MRI machine, on the Q-factor and SNR(signal-to-noise ratio) in MR images. Materials and Methods : RF coils with inner diameter of 1.7 mm were made by using copper wires coated with polyester, polyurethane, polyimide, polyamideimide, and polyester-imide, and by using copper wires in which coating materials had been removed. Q-factors of the RF coils were measured by network analyzer, and SNR values in the spin-echo MR images obtained by 600 MHz (14.1 T, Bruker DMX600) micro-imaging system for the coated and uncoated cases. Results : The measured SNRs were almost same for the RF coils with coat-removed copper wires, however SNRs and Q-factors were different for the coated cases depending on the coating material. They were maximized in the polyurethane-coated case in which the SNR was > 30% greater than polyester-coated case. Conclusion : We made solenoid-type RF coils which were easily used for MR micro-imaging in Bruker MRI probe. There was a significant coating-material dependence in the measured Q values and SNRs for the home-made RF coils. The study demonstrated that the choice of coating material of RF coil may be a critical factor in the MRI sensitivity based on SNR value.

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Mechanical Analysis of Field Coil Deformation in Gas Turbine Generator (가스터빈 발전기의 계자권선 손상에 관한 역학적 분석)

  • Han, Seok-Woo;Kwon, Young-Dong;Choe, Gyu-Ha
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.107-109
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    • 1998
  • This paper presents mechanical analysis of gas turbine generator (113MVA, $3{\phi}$, 2P, 0.9PF, F class, 3600rpm, 60Hz, 13.8kV, 4.72kA, Air-Cooling) field coil deformation. Rotor end coil deformation is only appeared on turbine end but collector end coil is normal. Expansion direction of end coil is tangential not axial. Deformation appears more severe at top turn. Retaining ling is expanded by centrifugal force of coil and itself. In case friction coefficient between coil top surface and retaining ring insulation inner surface is small, coil end length ${\ell}$ does not change. However, in case friction coefficient big condition, coil end is expanded ${\Delta}{\ell}$ due to start and stop. Deformation is assumed about 30mm by watching photograph inner surface of retaining ring is coated by Teflon at manufacturing condition. Usually Teflon coating insulation surface is small friction coefficient. It's value 0.08${\sim}$0.15. However it's value exceeds more than 0.297. Since top turn deformation appears. The distortion and subsequent failure have occurred because of the lack of a sufficient slip-plane between the top field coil conductors and the inside surface of the retaining ring insulation on the turbine end of the field-winding.

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Insulation Breakdown Properties of AC and DC according to Curvature Variation of PAI Organic/Inorganic Hybrid Coils (PAI 유/무기 하이브리드코일의 곡률변화에 따른 AC 및 DC 절연파괴 특성)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.10
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    • pp.1721-1726
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    • 2016
  • 4-types of coils were prepared by coating with polyamideimide (PAI) organic/inorganic hybrid. One type was made with original PAI vanish and the other 3-types were made of double layers, that was to say, high flexural PAI layer and high anti-corona PAI/nanosilica (15 wt%) layer. Drying temperature (T/D) were $220^{\circ}C$, $240^{\circ}C$, and $260^{\circ}C$, respectively and rectangular type coil for high-voltage rotating machine was used. DC and AC electrical breakdown tests were carried out in order to study the insulation properties according to T/D temperature and coil curvature (5, 15, and $25mm{\Phi}$). As the curvature increased, electrical breakdown voltage decreased and as T/D temperature decreased, electrical breakdown voltage increased.

Fabrication and Test of an Electromagnetic Micropump using Solenoid Coil (솔레노이드 코일을 이용한 전자 마이크로 펌프의 제작 및 시험)

  • Kim, Gi-Hun;Kim, Sun-Yeong;Jeong, Ok-Chan;Yang, Sang-Sik
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.5
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    • pp.315-320
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    • 2000
  • This paper presents the fabrication and test of a micropump with an electromagnetic actuator and a pair of aluminum flap valves. The actuator consists of a solenoid coil, a permanent magnet and an actuator diaphragm. The actuator diaphragm is fabricated by the spin coating of silicone rubber. The valve are passive ones and are fabricated by micromachining. The deflection of the fabricated actuator diaphragm is measured with a laser vibrometer. The deflection of the actuator diaphragm is proportional to the input current. The measured deflection of the fabricated diaphragm is $400 \mum$,/TEX> when the input is 118 mApp, and the cut-off frequency is 50 Hz. The maximum flow rate of the fabricated micropump with the electromagnetic actuator is about 5$0 \muell/min$ at 5 Hz when the input current and the duty ratio of the square was are 118 mApp and 50%, respectively.

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Insulation Life Estimation for Magnet Wire Under Inverter Surge and Temperature Stress (인버터 서지와 온도 스트레스 하에서 Magnet Wire 절연 수명평가)

  • Park, Jae-Jun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.10
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    • pp.641-646
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    • 2016
  • Coil specimen was prepared by coating a copper wire with two varnish thin layers: the first was polyamideimide (PAI)/nanosilica (5 wt%) varnish and the second was anti-corona PAI/nanosilica (15 wt%) varnish. Insulation breakdown voltage was investigated under inverter surge condition at $20^{\circ}C$, $70^{\circ}C$, $100^{\circ}C$, $150^{\circ}C$, $200^{\circ}C$, $250^{\circ}C$, respectively. The insulation lifetime of the two layered coil was tens of times longer than that of original PAI coil. And the insulation lifetime decreased with increasing ambient temperature because there was weak binding strength between copper and varnish layer.

Analysis of Partial Discharge in High Voltage Motor Model Coils (고압전동기 모델 코일에서 부분방전 분석)

  • Kim, Hee-Dong
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.55 no.4
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    • pp.178-182
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    • 2006
  • Five model coils of 6.6 kV motor were manufactured with several defects. These stator coils have artificial defects such as void of groundwall insulation, removal of semi-conductive coating and damage of strand insulation. Epoxy-mica coupler(80 pF) was connected to five model coil terminals. The voltage applied to the coils was 3.81 kV, 4.76 kV, 6.0 kV and 6.6 kV, respectively. Partial discharge(PD) tests performed in the laboratory and shield room. Digital PD detector(PDD) and turbine generator analyzer(TGA) were used to measure PD activity. TGA summarizes each plot with two quantities such as the normalized quantity number(NQN) and the peak PD magnitude(Qm). The PD levels in pC were measured with PDD. PD patterns of model coils were indicated the internal and slot discharges. PD patterns are consistent with the result of measurement using PDD and TGA instruments. AC breakdown test was performed on five model coils in order to confirm the result of PD measurements. All the failures were located in a line-end coil at the exit from the core slot.

Pulsed field magnetization of multi-turn short-circuited stabilized double pancake HTS coil

  • Korotkov, V.S.;Krasnoperov, E.P.;Brazhnik, P.A.;Kartamyshev, A.A.;Bishaev, A.M.;Kozinsteva, M.V.
    • Progress in Superconductivity and Cryogenics
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    • v.21 no.1
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    • pp.1-5
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    • 2019
  • The pulsed field magnetization of the short-circuited soldered double pancake coil made of stabilized commercial high-Tc superconductor (HTS) tape is experimentally studied. The evolution of the shielding current induced by the pulsed field and the trapped field after the pulsed magnetization was measured at 77 K. It is shown that the trapped field in the coil is close to the value reached in the field cooling process and reduces weakly at 5-fold increasing of pulsed field amplitude. The current relaxation at t~2 ms after the pulse is defined by the current sharing between the tape's copper coating and the $YBa_2Cu_3O_{7-d}$ layer. In the intermediate time scale (1 s < t < 100 s) the flux creep in HTS layer dominates. At t > 100 s the current's relaxation is defined by the resistance of soldered joint between tapes.

A Study on the Analysis and Improvement of Forming Process of a No-Bridge Blank (No-Bridge Blank의 공정 해석 및 성형 공정 개선에 관한 연구)

  • Lee Y. W.;Cho K. Z.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.85-88
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    • 2001
  • Deep drawing process, one of sheet metal forming methods, is used widely. Circular or square shape blanks are currently studied mainly. Especially, circular blank for coating case of chip condenser remains bridges when it is made out of aluminum coil. The bridge reduces Material-withdrawal-rate of aluminum coil to $60\%$. This paper proposes a no-bridge blank instead of circular blank. To get the different values of two cases, comparison circular blank with no-bridge blank is accomplished in the point of thickness strain in the vicinity of flange. In order to find optimal condition in new proposed blank, several process variables - those are blank holder shape, die shape radii, punch shape radii and blank holding force - are changed.

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