• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.847-852
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• 2007

This paper investigates the characteristics of cogging torque and magnetic force of a brushless DC (BLDC) motor due to imperfect magnetization of permanent magnet (PM) numerically and experimentally which results in the magnetically induced vibration. A predicted magnetization pattern of the PM of the BLDC motor, which is derived from the measured surface magnetic flux density along the PM, is applied to the finite element analysis in order to calculate the cogging torque and the unbalanced magnetic force. This research also develops the experimental setup to measure the unbalanced magnetic force as well as the cogging torque. It shows numerically and experimentally that the imperfect magnetization of permanent magnet generates the driving frequencies of cogging torque with integer multiple of slot number in addition to the least common multiple of pole and slot. It also shows that the driving frequencies of unbalanced magnetic force are integer multiple of slot number ${\pm}1$ due to imperfect magnetization of PM even in the rotationally symmetric design.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.26 no.3
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• pp.80-87
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• 2012

This paper suggests the slot wedge shape for reducing the cogging torque of a direct-drive permanent magnet synchronous generator for a bike. To consider easy coil winding, we applied a structure of open slot for the permanent magnet synchronous generator (PMSG). Because the cogging torque of PWSG with the open slot is very large, we are designed the appropriate specifications of the PMSG by selected the appropriate material of slot wedge and various slot wedge shapes. The prototype model is selected by design theory for reducing cogging torque and maximizing efficiency of PMSG. And the detailed structure design of the model was designed by the loading distribution method. The PMSG models were analyzed by finite element method. Finally, we have suggested appropriate material of slot wedges and its shape which has benefit to further reducing cogging torque and preventing decreasing of the generating power.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.5
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• pp.79-86
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• 2009

Recently PMSM(Permanent magnet synchronous motor) are used for the various direct drive applications such as index table, telescope system and so on. Because the position/speed control performance of direct drive PMSM is directly affected by the torque ripple, there are lots of studies to reduce the cogging torque in the motor design stage. In order to verify the motor design, the reliable cogging torque measurement system is essentially required. The measured motor must be rotated in the constant speed under 1deg/sec so that the cogging torque profile is measured correctly. In this study, the cogging torque measurement system which uses the direct drive PMSM and the speed controller to rotate the measured motor in 0.1rpm(0.6deg/sec) has been developed. Simulink/xPC target was used for the controller and data acquisition system. Based on PI controller, DOB and AFC have been applied to eliminate the low frequency disturbances and the periodic speed ripple. The experimental results show the good performance of the speed regulation for the reference speed 0.1rpm and the reliable profile of the measured cogging torque by the developed speed controller.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.56 no.5
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• pp.860-868
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• 2007

In this paper. design of spoke type BLDC motor which have a characteristics of concentrating fluxes and relatively high reluctance torque among IPM BLDC motors has been researched. To reduce cogging torque and torque ripple. rotor pole shape of optimal design is proposed. To clearly see the effects due to the changed rotor pole shape. magnetic circuit model. 2D FEM and design of experiments (DOE) are used. Then considering these results proper rotor pole shape which have an good effect on air gap flux density and cogging torque. back-emf is designed. Moreover. the validity of proposed model in this paper is also verified by comparison between gained experiment and analysis data.

• Proceedings of the KIEE Conference
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• 2015.07a
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• pp.854-855
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• 2015

Electric machines for office automation device such as printer and scanner have been required the low noise and vibration performance. Many researches about the low noise and vibration of polygon mirror scanner motor have been also progressed. The noise and vibration of polygon mirror scanner motor can be classified by aerodynamic, structural and electromagnetic. Electromagnetic noise and vibration can be occurred by high cogging torque and nonsinusoidal back EMF. To improve the cogging torque and back EMF characteristic, we apply unequal air-gap. To analyse characteristic of a polygon mirror scanner motor, two dimensional finite element method is used. To minimize the cogging torque of a polygon mirror motor, Kriging based on latin hypercube sampling (LHS) is utilized. As a result, the cogging torque and torque ripple improved while maintaining the back EMF and average torque.

• Journal of the Korean Society of Industry Convergence
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• v.17 no.3
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• pp.113-121
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• 2014

This paper presents a optimization design of 10[W] single phase BLDC motor applied Notch shape. Cogging Torque causes noise, vibration and torque ripple so notched stator is proposed in this paper. Firstly, a single phase BLDC motor needs applying aymmetric air-gap shape because this type motor cannot help having dead-point which is zero torque position. However, using asymmetric air-gap structure causes cogging torque increase. Therefore, this paper proposes the notch shape structure. Notch shape structure has some advantages; low cost, easy to apply. There are 4 optimal factors selected in optimization process, which are position and size of notches. Through building a prototype, the result of FE analysis and the experimental measurement value are compared each other and then vailidity and utility of simulation will be verified.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.48 no.10
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• pp.530-536
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• 1999

This paper investigates effects of segmented poles on exciting forces such as cogging torque, BEMF, phase current, torque ripple and local forces. Cogging torque, BEMF and local force are determined by FEM analysis and phase current is calculated using voltage equations after determining BEMF and phase inductance. Effective dead zones at pole separations result in wider than the physical dead zones due to leakage field during magnetization. Due to the existence of dead zones, there exist additional exciting harmonics of the cogging torque which play adverse effect on vibration and noise performance. The magnitude of BEMF is decreased and the waveforms are also distorted depending on dead zone positions. Segmented poles inevitably cause uneven magnetic field distribution at pole separations which introduces additional harmonics of exciting forces which are detrimental to structural to structural resonances. They also decrease motor efficiency by reducing effective phase BEMF.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.7 s.178
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• pp.1795-1800
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• 2000

One of the principal sources of vibration and noise in permanent magnetic machines is cogging torque, which is induced by interaction between the rotor poles and the stator teeth. For its analysis, using finite element analysis is very time consuming and the calculation of performance factors is extremely sensitive to the discretization. Especially, Maxwell stress tensor method is sensitive to the location of integral path. In this paper, a cogging permeance fuction is defined and replaced by the straight line. And it is assumed that the flux density acting on the stator's tooth side is the euqal to the flux density of the slot area. Using this definition and assumption, analytical calculation of cogging torque is presented and validated. And several reduction method is introduced.

• Proceedings of the KIEE Conference
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• 2009.04b
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• pp.274-276
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• 2009

This paper presents a rotor shape optimization of interior type permanent magnet (IPM) motor for cogging torque minimization and maximization of reluctance torque. In order to minimize the cogging torque, the optimal notches are put on the rotor pole face and the arc type pole face is applied. The variations of cogging torque and d-q axis inductions are analyzed by finite element method (FEM).

• The Transactions of The Korean Institute of Electrical Engineers
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• v.63 no.2
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• pp.237-244
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• 2014

In this paper, we presented a study on the design of permanent magnet rotor for exterior rotor type brushless direct current(BLDC) motor. To reduce the cogging torque and torque ripple, the specific shape and magnetization pattern of permanent magnets in BLDC motors are suggested. Firstly, four permanent magnet models with different shapes and magnetization arrays are presented. The results from the finite element method(FEM), the most effective model for reducing cogging torque and torque ripple was presented. In addition, to confirm the steady state performance, the torque-speed characteristic analysis has been performed with variable speed and load. Finally, the best permanent magnet model for reducing cogging torque and torque ripple with appropriate torque-speed performance was selected through the comparison according to the device volume.