• Title/Summary/Keyword: Coating machine

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Tribological Characteristics of TiC, TiN and TiC/TiN Coatings (TiC, TiN과 TiC/TiN 코팅의 트라이볼로지 특성)

  • Jeon, Chan Yeal
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.3
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    • pp.1253-1258
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    • 2014
  • The tribological properties of TiC, TiN and TiC/TiN coatings on steels prepared by the cathodic-arc (CA) ion plating technique were investigated. Experiments were carried out on a tribo-test machine using a Falex journal V block system. The friction and wear characteristics of the coatings were determined by varying the applied load and sliding speed. The TiC, TiN and TiC/TiN coatings markedly increased the tribological characteristics of the surface. As far as a single layer coating was concerned, TiN goes better results than TiC. However, the TiC/TiN multilayer coating performed better than either single layer coating. The major factor in the improved performance of the multilayer coating was the role of TiC in improving the adhesion between the external TiN layer and the substrate steel.

Optimization of Alumina Tape Casting Process for Building Big Data (빅데이터 구축을 위한 알루미나 테이프 캐스팅 공정 최적화)

  • Kim, Dong Ha;Kim, Shi Yeon;Lee, Joo Sung;Yeo, Dong-Hun;Shin, Hyo-Soon;Yoon, Sang-Ok
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.6
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    • pp.483-489
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    • 2019
  • For machine learning techniques, a large amount of high-quality material property data should be accumulated. In this study, several data for an alumina tape casting process were produced with the variables of slurry viscosity, gap size, and coating speed. The alumina tapes were manufactured in the range of 1,000~6,000 cps for slurry viscosity, $300{\sim}1,000{\mu}m$ for gap size, and 0.5~2.0 m/min for coating speed. As a result, the lower the viscosity, coating speed, and gap size, the more pore-free tapes could be manufactured. The viscosity of the slurry limited the minimum thickness of the tape. Green sheets with high packing density were manufactured from the slurry of 100~6,000 cps slurry viscosity, coating speed of 0.5 m/min, and a $300{\sim}500{\mu}m$ gap size.

Effect of Coating Thickness on Rolling Contact Fatigue of CNx Coated Steel (CNx코팅된 강의 회전접촉피로에 미치는 코팅두께의 영향)

  • Choi, Byung Young;Umehara, Noritsugu
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.5
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    • pp.355-359
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    • 2000
  • Ion beam assisted deposition system was used to deposit CNx coatings with various thickness on the substrates of high-frequency induction hardened steels. Rolling contact fatigue tests were performed using Polymet RCF-1 machine with a constant supply of lubricant. Rolling contact fatigue life was substantially different in the steels with various thickness of CNx coatings. The optimum thickness of CNx coating was found to be $8.9{\mu}m$, showing the longest fatigue life, mainly caused by higher resistance to initiation of cracks and protective overcoat remaining to the surface failure during rolling contact fatigue. Cracks were initiated in the substrates under the surface of wear track and propagated to the surface, which eventually resulted in the failure. The reduction of fatigue life observed in the specimen with elimination of CNx coating during rolling contact fatigue was explained by the substrates deformation.

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Contact Analysis Between Rubber Seal, a Spherical Particle and Coated Steel Surface (시일과 코팅된 스틸면 사이의 구형 입자에 의한 접촉해석)

  • Park, Tae-Jo;Jo, Hyeon-Dong
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.225-230
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    • 2009
  • Seals are very useful machine components in protection of leakage of lubricant or working fluid, and incoming of debris from outside. Various elastomer are widely used as sealing materials and the shaft surfaces are generally coated with high hardness material after heat treatment. It is generally known that the foreign debris and wear particles get stuck into sealing surface, the steel shaft surface can be damaged and worn by mainly abrasive wear. In this paper, using MARC, contact analysis are conducted to show the hard coated steel shaft surface can be fatigue failed by very small elastic particle intervened between seal and steel surface. Variations of contact and von-Mises stress distributions and contact half-widths with interference and coating thickness are presented. The maximum von-Mises stress occurs always in the coating layer or between coated layer/substrate interface. Therefore the coated sealing surface can be fatigued and then failed by very small particles. The results can be used in design of sealing surface and further studies are required.

A Study on High Contraction Conditions by the CPB Process of the Nylon Fabric (Nylon 박지의 CPB방식에 의한 고수축 조건에 관한 연구)

  • Bin, Soyoung;Kim, Dong Kwon;Baek, Yongjin;Jin, Sungwoo;Bae, Jin-Seok
    • Textile Coloration and Finishing
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    • v.27 no.4
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    • pp.309-317
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    • 2015
  • This study is the high contraction processing conditions set by the method of the CPB process. And the ultimate goal of this study is the high contraction of the CPB processing test method that can solve the problems of the high-contraction fabric processing method of the current jet dyeing machine. Non-coating process(CPB process) developed by the expression of a soft touch, light weight, functional and to develop excellent breathable nylon fabric. The nylon fabrics established the optimum processing conditions through the high contraction of the various test conditions, the CPB system.(The benzyl alcohol was used as the main constrictor.) At this time, the warp and weft contraction of nylon fabric was about 20%. And it established the constrictor concentration, the treatment temperature, time of a variety of tests. Also non-coating process(CPB process) can develop soft touch, lightweight, excellent air permeability. As a result, we developed a high contraction nylon fabric having a uniform surface. Manufactured fabric is used for Wind-proof and Down-proof.

Primer Coating Inspection System Development for Automotive Windshield Assembly Automation Facilities (자동차 글라스 조립 자동화설비를 위한 프라이머 도포검사 비전시스템 개발)

  • Ju-Young Kim;Soon-Ho Yang;Min-Kyu Kim
    • Journal of Sensor Science and Technology
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    • v.32 no.2
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    • pp.124-130
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    • 2023
  • Implementing flexible production systems in domestic and foreign automotive design parts assembly has increased demand for automation and power reduction. Consequently, transition to a hybrid production method is observed where multiple vehicles are assembled in a single assembly line. Multiple robots, 3D vision sensors, mounting positions, and correction software have complex configurations in the automotive glass mounting system. Hence, automation is required owing to significant difficulty in the assembly process of automobile parts. This study presents a primer lighting and inspection algorithm that is robust to the assembly environment of real automotive design parts using high power 'ㄷ'-shaped LED inclined lighting. Furthermore, a 2D camera was developed in the primer coating inspection system-the core technology of the glass mounting system. A primer application demo line applicable to the actual automobile production line was established using the proposed high power lighting and algorithm. Furthermore, application inspection performance was verified using this demo system. Experimental results verified that the performance of the proposed system exceeded the level required to satisfy the automobile requirements.

Improvement of Mechanical Properties of Epoxy Composites Using NH2-HNT Manufactured by Dry Coating Device as Filler (건식코팅장치를 이용하여 제조한 NH2-HNT를 충진재로 응용한 에폭시 복합체의 기계적 물성 향상)

  • Moon il Kim
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.2_2
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    • pp.371-375
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    • 2024
  • Epoxy resins are widely used in various fields due to their high adhesion, mechanical strength, and solvent resistance. However, as the volume decreases during the hardening process and the cooling process after hardening, stress is generated and when an external force is applied, the brittle material exhibits destruction behavior. To complement this, research has been conducted using inorganic nanofillers such as halloysite nanotube(HNT). HNT has a nanotube structure with the chemical formula of Al2Si2O5(OH)4·nH2O and is a natural sediment of aluminosilicate. It has been used as additive to improve the mechanical properties of epoxy composites with exchange of amine group as a terminal functional group. In order to simplify complicated procedures of common wet method, a dry coating machine was designed and used for amine group exchange in previous research. In this study, they were applied as filler in epoxy composites, and mechanical properties such as tensile strength and flexural strength of composites were examined.

Effects of Polymer Coating on Seed Vigour in Rice (벼 종자의 Polymer 피복처리가 종자세에 미치는 영향)

  • 이성춘;정춘화;김진희;송동석
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.41 no.3
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    • pp.274-285
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    • 1996
  • These experiments were conducted to evaluate the effects of seed coating with ten environmentally acceptable polymers, on germination percentage, water uptake, respiration, emergence and seedling growth characteristics. The water absorption of polymer-coated seeds in saturation condition was highest in klucel and lowest in polyvinyl pyrrolidone(PVP), and that in water was highest in klucel and lowest in maltrin. Respiration rates of polymer-coated seeds in Hwayoungbyeo and Ilpumbyeo were lower than those of none-coated seeds, and those in Daecheongbyeo and Jinmibyeo were higher than that of none-coated seeds, and those of sepiret coated seeds were higher than PVP coated seeds. The germination polimer-coated seed was reduced by one percentage by coating with seed coating machine. Germination percentage was not affected by any of polymer coating in high quality seed, but there were significant effects in low quality seed coating with waterlock, surelease 46 and sepiret significantly reduced germination some cultivars. Germination percentage after accelated ageing treatment were slightly higher most of polymer-coated seeds than in none-coated seeds, but those of sepiret-and klucel-coated seeds were lower significantly. Germination percentage of seeds coated with daran 8600, rnaltrin, sacrust and opadry were enhanced slightly under cold test other polimers reduced germination. The seedling height of polymer-coated seeds were longer than those of none-coated seeds, but those of waterlock, PVP and maltrin coating seeds were shorter, seedling hight was shortened by polimer coating under cold test. Polymer-coated seeds showed higher emergence percentage, shorter emergence time in field condition. The highest emergence percentage and the shortest emergence time was shown at 90% soil moisture content.

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Effect of tribochemical silica coating on the shear bond strength of rebonded monocrystalline ceramic brackets (단결정형 세라믹 브라켓의 재접착 시 tribochemical silica coating이 전단접착강도에 미치는 영향)

  • Jeon, Young-Mi;Son, Woo-Sung;Kang, Sang-Wook
    • The korean journal of orthodontics
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    • v.40 no.3
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    • pp.184-194
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    • 2010
  • Objective: The purpose of this study was to investigate the effect of tribochemical silica coating on the shear bond strength (SBS) of rebonded ceramic brackets using nano-filled flowable composite resin. Methods: A total of 60 premolars were prepared and divided into 4 equal groups as follows: Tribochemical silica coating (TC) + Transbond XT (XT), TC + Transbond supreme LV (LV), Sandblast treatment (SA) + XT, SA + LV. Treated ceramic brackets were rebonded on the premolars using each adhesive. All samples were tested in shear mode on a universal testing machine. Results: SBS of silica coated groups were high enough for clinical usage (TCLV: 10.82 $\pm$ 1.82 MPa, TCXT: 11.50 $\pm$ 1.72 MPa). But, SBS of the sandblast treated groups had significantly lower values than the tribochemical silica coated groups (SALV, 1.23 $\pm$ 1.16 MPa; SAXT, 1.76 $\pm$ 1.39 MPa; p < 0.05). There was no difference between the shear bond strength by type of adhesive. In the silica coated groups, 77% of the samples showed bonding failure in the adhesive. In the sandblast treated group, all bonding failures occurred at the bracket-adhesive interface. Conclusions: The result of this study suggest that newly introduced nano-filled flowable composite resin and tribochemical silica coating application on debonded ceramic bracket bases can produce appropriate bond strengths for orthodontic bonding.

Development of Superfinishing Machine to Polish the Inner Surfaces of Aircraft Hydraulic Oil Reservoirs (항공기 유압유 저장조 내면연마를 위한 슈퍼피니싱 장치 개발에 관한 연구)

  • Choi, Su Hyun;Kong, Kwang Ju;Cho, Young Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.110-116
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    • 2020
  • Aircraft hydraulic oil reservoirs made with aluminum 7075 have an anodized coating to enable airtightness and corrosion resistance. To maintain a stable oil pressure, the internal surface roughness of the reservoir should be less than approximately 0.2 ㎛. To this end, precision polishing must be performed. However, ensuring the processing quality is challenging, as most polishing operations are performed manually, owing to which, the inner surface roughness is not uniform, and the product quality is irregular. Therefore, we developed a special superfinishing machine to realize the efficient inner polishing of an aircraft hydraulic oil reservoir, by using an abrasive film to improve the process throughput and uniformity. In the experiment involving the superfinishing of an anodized aluminum 7075 cylinder specimen by using the proposed machine, a higher surface roughness than that achieved in the repetitive manual polishing process could be realized.