• 제목/요약/키워드: Coating Speed

검색결과 449건 처리시간 0.028초

Nd:YAG 레이저조사가 치경부 백악질에 미치는 영향에 관한 주사전자현미경적 연구 (A Scanning Electron Microscopic Study on the Effect of Nd:YAG Laser Irradiation on the Cervical Cementum)

  • 최복;이정연;신금백
    • Journal of Oral Medicine and Pain
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    • 제25권4호
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    • pp.415-425
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    • 2000
  • In order to obtain the basic data concerning the optimal lasing conditions in using Nd:YAG laser as an adjunctive modality of periodontal therapy of root planing without irreversible structural deterioration of cervical cementum, the author selected 36 human teeth having no cervical abrasion and caries (; 12 anteriors, 12 premolars. 12 molars) extracted due to periodontal diseases, and divided them into 4 groups as Group I, II, III and IV (; each group of 3 anteriors, 3 premolars, 3 molars), and prepared a cementum specimen with thickness of $1.0mm{\pm}0.2mm$ sectioned longitudinally at the middle of mesio-distal thickness (; Group I) or horizontally at 1mm-2mm below the cemento-enamel junction (; Group II, III, IV) from each tooth of each group by low speed diamond wheel saw, and treated them with 0.5 M ethylene diamine tetraacetic acid (; EDTA, pH=7.4) for 2 minutes for elimination of remnants during tooth-sectioning. And the author applied the laser energy from a fiberoptic delivered, free running, pulsed Nd:YAG laser (; wavelength 1064nm. pulse duration $120{\mu}sec$, fiber diameter $320{{\mu}m}$) to cementum surfaces in triplicates of one experiment under the following lasing conditions: 1. stationary mode of fiber in contact to cementum surfaces without air-spray (; Group I )/with air-spray (; Group II), 2. unidirectional moving mode of fiber in contact to cementum surfaces under speed of 3mm-4mm/sec without air-spray (; Group III)/with air-spray (; Group IV), 3. energy per pulse (mJ/pulse) [; energy density ($J/cm^{2}$)] in order of 1.0W/10Hz (100J/pulse); $124J/cm^{2}$, 0.5W/10Hz (50mJ/pulse); $62J/cm^{2}$, 0.4W/10Hz (40mJ/pulse); $50J/cm^{2}$, 0.3W/10Hz (30mJ/pulse); $37J/cm^{2}$, 4. exposure time of 1 second. And the author applied the platinum coating on surfaces of cementum specimens, and evaluated the characteristics of ultrastructural change on surfaces of cementum using the scanning electron microscopy. In general the ultrastructural loss of cervical cementum irradiated under the same lasing condition of laser energy density occurred least in specimens of Group IV. And especially, the ultrastructural loss of cervical cementum irradiated under the laser energy density of $37J/cm^{2}$ almost did not occur in specimens of Group IV. Therefore, it is considered that the pulsed Nd:YAG laser should be applied with the lasing conditions of unidirectional moving mode of fiber in contact to cementum surfaces under speed of 3mm-4mm/sec with air-spray and of laser energy density within $37J/cm^{2}$ as an adjunctive modality of periodontal therapy of root planing without irreversible structural deterioration of cervical cementum.

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회전익 항공기 MRA 조종로드 방수 및 부식 방지에 관한 연구 (A Study on Quality Improvement for the Prevention of Water Infiltration and Corrosion of Helicopter MRA Control-Rod)

  • 임현규;최재형;김대한;장민욱
    • 한국산학기술학회논문지
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    • 제18권9호
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    • pp.92-100
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    • 2017
  • 회전익 항공기의 MRA 조종로드는 메인로터의 회전면을 조절하여 항공기의 속도, 고도 및 방향을 조절해 주는 중요한 기능을 수행한다. 그러나 A 항공기 운용 중에 조종로드에 수분이 유입됨으로서 동계 운용 간 조종로드 내부가 결빙으로 파손되고 제작공정 간 불균일한 코팅으로 인한 부식이 발생되어 개선이 요구되었다. MRA 조종로드 상부 공간을 통하여 로드 내부로 수분이 유입되었고, 유입된 수분이 외부 온도의 영향으로 결빙 발생 후 팽창하는 과정에서 로드가 파손되었으며, 조종로드의 제작공정 간에는 도금처리 미흡으로 조종로드 내부에 부식이 발생하였다. 이러한 결함을 해결하기 위하여, 로드 내부로 수분이 유입되지 않도록 조종로드 상단 부분을 실링 처리하였고, 부식이 발생되지 않도록 제작공정 진입 전 내경부 부식 확인, 공정 이동 간 불순물 제거 및 방청유 적용 공정 추가, 균일한 두께 분포를 위한 내경부 2회 코팅 등을 반영하였다. 이를 검증하기 위해 개선품에 대한 방수시험과 염수분무시험 등을 통하여 방수와 부식방지 여부를 확인하였다. 본 논문에서는 이처럼 항공기 운용과정에서 발생한 MRA 조종로드 결함에 대한 현상과 원인 및 대책을 검토하고 개선 방안을 수립하여 이를 입증하였다. 이와 같은 방수 및 부식 방지 기술은 국내 회전익 항공기 개발 산업에 크게 기여할 것으로 판단된다.

Evaluation of shear bond strength between dual cure resin cement and zirconia ceramic after thermocycling treatment

  • Lee, Jung-Jin;Kang, Cheol-Kyun;Oh, Ju-Won;Seo, Jae-Min;Park, Ju-Mi
    • The Journal of Advanced Prosthodontics
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    • 제7권1호
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    • pp.1-7
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    • 2015
  • PURPOSE. This study was performed to evaluate shear bond strength (SBS) between three dual-cured resin cements and silica coated zirconia, before and after thermocycling treatment. MATERIALS AND METHODS. Sixty specimens were cut in $15{\times}2.75mm$ discs using zirconia. After air blasting of $50{\mu}m$ alumina, samples were prepared by tribochemical silica coating with $Rocatec^{TM}$ plus. The specimens were divided into three groups according to the dual-cure resin cement used: (1) Calibra silane+$Calibra^{(R)}$, (2) Monobond S+$Multilink^{(R)}$ N and (3) ESPN sil+$RelyX^{TM}$ Unicem Clicker. After the resin cement was bonded to the zirconia using a Teflon mold, photopolymerization was carried out. Only 10 specimens in each group were thermocycled 6,000 times. Depending on thermocycling treatment, each group was divided into two subgroups (n=10) and SBS was measured by applying force at the speed of 1 mm/min using a universal testing machine. To find out the differences in SBS according to the types of cements and thermocycling using the SPSS, two-way ANOVA was conducted and post-hoc analysis was performed by Turkey's test. RESULTS. In non-thermal aged groups, SBS of Multilink group (M1) was higher than that of Calibra (C1) and Unicem (U1) group (P<.05). Moreover, even after thermocycling treatment, SBS of Multilink group (M2) was higher than the other groups (C2 and U2). All three cements showed lower SBS after the thermocycling than before the treatments. But Multilink and Unicem had a significant difference (P<.05). CONCLUSION. In this experiment, Multilink showed the highest SBS before and after thermocycling. Also, bond strengths of all three cements decreased after thermocycling.

도료용 폴리올 종류에 따른 폴리이소시아네이트와의 반응성 (The Reactivity of Different Polyols for Paint to Polyisocyanate)

  • 서석환;서차수;박진환
    • 공업화학
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    • 제19권4호
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    • pp.388-396
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    • 2008
  • 2액형 폴리우레탄(Polyurethane)도료는 폴리올과 폴리이소시아네이트가 반응하여 분자간 3차원 망상구조를 형성하기 때문에 도막물성 및 작업성이 매우 우수하여 공업용 소재의 도장용으로 많이 사용하고 있다. 2액형 폴리우레탄도료는 사용목적에 따라 크게 알키드 폴리올, 폴리에스테르 폴리올, 폴리에스테르 변성 아크릴 폴리올 및 아크릴 폴리올로 분류되고 있으며, 수지의 화학적 특성에 따라 반응성 및 건조조건에 따라 도막의 물성차이가 많이 발생하기 때문에 현장적용에 어려움이 있다. 따라서 본 연구는 폴리우레탄 도료의 균일한 반응성 및 물성을 개선하기 위하여 수지의 점도, 용제 및 산가를 동일한 조건으로 하고, 폴리올의 화학적 조성에 따라 분자 중 OH 함유량과 촉매를 다르게 하고, 여기에 폴리이소시아네이트를 경화제로 하여 각각의 반응속도 및 반응 정도를 Rheometer, DMA, FTIR 등을 이용하여 측정하였다. 그 결과 폴리우레탄 도료에서 폴리올과 폴리이소시아네이트와의 반응성은 촉매, 폴리올 중 OH 함유량 및 화학적 조성에 따라 각각 다른 결과를 나타내었으며, 반응 온도 및 촉매에 따라 폴리에스테르 폴리올이 가장 빨랐고, 알키드 폴리올이 가장 늦었다. 그리고 아크릴 폴리올과 변성 아크릴 폴리올은 반응온도 및 촉매에 따라 반응이 다르게 나타났고, OH 함량에 따른 반응성은 OH 함량이 높을수록 빠른 것을 알 수 있었다. 이상의 결과로부터 반응성 및 도막의 물성이 우수한 조건을 선택하면 현장적용의 어려움이 개선될 것으로 판단된다.

지르코니움 세라믹에서 표면 처리 방법이 레진 시멘트의 접착력에 미치는 영향 (Effects of Surface Treatments of The Zirconium-Based Ceramic on the Bond Strength of Resin Cement)

  • 박경석;신수연;조인호
    • 구강회복응용과학지
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    • 제22권3호
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    • pp.221-230
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    • 2006
  • Recently, the need for esthetic results has increased the interest for all-ceramic crown prosthesis. Furthermore, the development of zirconium core via CAD/CAM system has allowed the all ceramic restorations to be applied to almost all fixed prosthesis situations. But, the increased strength has been reported to increase in proportion with the bond strength of cement, and recently, the tribochemical system which increases the bond strength through, silica coating and silanization has been introduced. The purpose of this study was to compare the $Rocatec^{TM}$ system and $CoJet^{TM}$ system with the traditional acid etching and silanization method of the irconium based ceramic. The surface character was observed via SEM(X2000), and the bond strength with the resin cement were measured. 50 In-Ceram Zirconia (Adens, Korea) discs were fabricated and embedded in resin, group 1 was treated with glass-bead blasting and cleaning, group 2 was treated with 20% HF for 10 minutes and silanized, group 3 was treated with the $Rocatec^{TM}$ system, and group 4 was treated with the $CoJet^{TM}$ system. Each group was comprised of 10 specimens. The specimens were cemented to a $3mm{\times}5mm$ resin block with Super-Bond C&B. The shear bond strength was measured with the $Instron^{(R)}$ 8871 at a crosshead speed of 0.5mm/min. The results were as follows. 1. According to SEM results, there were little difference between group 1 & group 2, but in group 3 and 4, silica coating was detected and there was increase in surface roughness. 2. The shear bond strength decreased in the order of group 3(46.28MPa), group 4(42.04MPa), group 2(31.56MPa), and group 1(27.46MPa). 3. There was significant differnce between group 1&2 and group 3&4(p<0.05). From the results above, it can be considered that the conventional method of acid etching and silane treatment cannot increase the bond strength with resin cements, and that by applying the tribochemical system of $Rocatec^{TM}$ system and $CoJet^{TM}$ system, we can achieve a stronger all ceramic restoration. Further studies on surface treatments to increase the bond strength are thought to be needed.

플라즈마 화학 증착법에 의한 $Al_2$ $O_3$ 단층피막과 $Al_2$ $O_3$/( $Ti_{0.5}$ $Al_{0.5}$)N 이중피막의 제조 및 특성에 관한 연구 (A Study on the Properties of $Al_2$ $O_3$ and $Al_2$ $O_3$/( $Ti_{0.5}$ $Al_{0.5}$)N Coatings Produced by Plasma Enhanced Chemical Vapor Deposition)

  • 손경석;이승훈;이동각;임주완;이후철;이정중
    • 한국표면공학회지
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    • 제34권2호
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    • pp.105-114
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    • 2001
  • $Al_2$$O_3$ coatings were deposited on M2 high speed steels by the plasma enhanced chemical vapor deposition (PECVD) process, using a gas mixture of AlC1$_3$, $H_2$, $CO_2$ and Ar $Al_2$$O_3$ coatings had interference color and showed amorphous phase. $A1_2$X$A1_3$/($Ti_{0.5}$ /$Al_{0.5}$ )N double layer coatings were produced in the sequence of substrate $NH_3$ plasma pretreatment, ($Ti_{0.5}$$Al_{0.5}$)N depoition process, $Al_2$$O_3$ deposition process. $Al_2$ $O_3$/( $Ti_{0.5}$A $l_{0.5}$)N double layer coatings showed NaCl structure in ( $Ti_{0.5}$A $l_{0.5}$)N layer and amorphous phase in A1$_2$ $O_3$ layer. It was shown that $Al_2$ $O_3$ columns continuously grew onto ( $Ti_{0.5}$A $l_{0.5}$)N columns. ( $Ti_{0.5}$A $l_{0.5}$)N single coating and $Al_2$ $O_3$/( $Ti_{0.5}$A $l_{0.5}$)N double layer coating were oxidized at $700^{\circ}C$, 80$0^{\circ}C$, 90$0^{\circ}C$ for 1hr, 3hr in atmosphere. At 80$0^{\circ}C$, single layer coatings were oxidized, which were examined substrate oxide particle. But $Al_2$ $O_3$/ ( $Ti_{0.5}$A $l_{0.5}$)N double layer coatings maintained the asdeposited state. Therefore, $Al_2$ $O_3$/ ( $Ti_{0.5}$A $l_{0.5}$)N double layer coatings have moreexcellent oxidation resistance than ( $Ti_{0.5}$A $l_{0.5}$)N single layer coatings.X> 0.5/)N single layer coatings.s.

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드릴공구의 이종질화막상 DLC 희생층 적용을 통한 공구 수명 개선 연구 (A Study on the Improvement of Tool's Life by Applying DLC Sacrificial Layer on Nitride Hard Coated Drill Tools)

  • 강용진;김도현;장영준;김종국
    • 한국표면공학회지
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    • 제53권6호
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    • pp.271-279
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    • 2020
  • Non-ferrous metals, widely used in the mechanical industry, are difficult to machine, particularly by drilling and tapping. Since non-ferrous metals have a strong tendency to adhere to the cutting tool, the tool life is greatly deteriorated. Diamond-like carbon (DLC) is one of the promising candidates to improve the performance and life of cutting tool due to their low frictional property. In this study, a sacrificial DLC layer is applied on the hard nitride coated drill tool to improve the durability. The DLC coatings are fabricated by controlling the acceleration voltage of the linear ion source in the range of 0.6~1.8 kV. As a result, the optimized hardness(20 GPa) and wear resistance(1.4 x 10-8 ㎣/N·m) were obtained at the 1.4 kV. Then, the optimized DLC coating is applied as an sacrificial layer on the hard nitride coating to evaluate the performance and life of cutting tool. The Vickers hardness of the composite coatings were similar to those of the nitride coatings (AlCrN, AlTiSiN), but the friction coefficients were significantly reduced to 0.13 compared to 0.63 of nitride coatings. The drilling test were performed on S55C plate using a drilling machine at rotation speed of 2,500 rpm and penetration rate of 0.25 m/rev. The result showed that the wear width of the composite coated drills were 200 % lower than those of the AlCrN, AlTiSiN coated drills. In addition, the cutting forces of the composite coated drills were 13 and 15 % lower than that of AlCrN, AlTiSiN coated drills, respectively, as it reduced the aluminum clogging. Finally, the application of the DLC sacrificial layer prevents initial chipping through its low friction property and improves drilling quality with efficient chip removal.

전극 건조 온도가 리튬이차전지의 실리콘 전극 특성에 미치는 영향 연구 (Study on The Effect of Electrode Drying Temperature on The Silicon Electrode Characteristics of Lithium Secondary Batteries)

  • 함동완;정명희;김정태;이범희;문현모;유선율
    • 전기화학회지
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    • 제27권3호
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    • pp.97-104
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    • 2024
  • 상용화된 리튬이차전지의 전극은 습식 공정을 통해 제조되고 있으며, 전극의 건조공정은 전극 생산속도 및 공정비용 측면에서 매우 중요한 요소이다. 본 연구에서는 실리콘 전극의 건조 조건에 따른 품질 및 이를 포함하는 전극의 전기화학적 성능을 조사하고자, 고온(180 ℃) 및 저온(50 ℃) 건조 조건에서 실리콘 음극을 제조하였다. 고온 건조 조건은 전극 슬러리 내 용매를 빠르게 증발시키며 전극 생산속도를 향상시킬 수 있지만, 집전체로부터 전극 복합체의 박리를 유발하였다. 그 결과 실리콘 전극의 접착력을 약화시키고 전극 코팅 품질을 감소시켰으며, 저온 대비 고온 건조 조건에서 제조된 실리콘 전극은 두꺼운 복합체 두께를 보였다. 180 ℃ 전극은 50 ℃ 전극보다 면저항이 컸으며, 전기전도도는 낮았다. 또한 50 ℃ 전극은 180 ℃ 전극 대비 152.5% 우수한 수명 특성을 보였다(300회의 충·방전 이후 180 ℃ 전극 용량 = 844 mAh g-1, 50 ℃ 전극 용량 = 1287 mAh g-1). 실리콘 전극에 대한 건조 조건 설정은 손쉽게 실리콘 전극의 품질 및 안정성을 향상시킬 수 있는 새로운 시각을 제공할 수 있다.

리브를 가진 일체형 SMC 압축성형재의 Sink Mark 형성에 관한 실험적 연구 (An Experimental Study on Sink Mark Formation in Compression Molded SMC Parts with Rib)

  • 정진호;임용택
    • 대한기계학회논문집
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    • 제19권6호
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    • pp.1490-1500
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    • 1995
  • Compression molding of SMC (Sheet Molding Compound) in a thin plaque with substructures like a rib is involved with the formation of surface defect along the centerline over the rib area called by sink mark depending on process parameters. The surface quality of the external panels in automotive manufacturing is so critical that this kind of defect should be eliminated during manufacturing stages. The effect of process parameters on sink mark formation and the distribution of chopped fiberglasses in the compression molded thin plaque with a rib was experimentally investigated in the present study. In order to estimate the effect of the molding parameters such as molding temperature, mold closing speed, depth of the rib, corner radius of the rib, and final molded part thickness of flat portion on the depth of sink mark and the distribution of fiberglasses in the molded SMC part with the rib under the present experimental conditions, the molding parameters used in experiments were non-dimensionalized equation for predicting the depth of sink mark was determined through dimensional analysis based on the experimental data. The orientation and distribution of fiberglasses and fillers which directly affect the formation and depth of sink mark were investigated by taking the photographs of the cross-sectional area of the molded specimen using scanning electron microscope. The experimental results proposed from this investigation are useful in understanding the formation of sink mark and predicting the depth of sink mark in compression molding of SMC with substructures.

Spark Plasma Sintering and Ultra-Precision Machining Characteristics of SiC

  • Son, Hyeon-Taek;Kim, Dae-Guen;Park, Soon-Sub;Lee, Jong-Hyeon
    • 한국재료학회지
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    • 제20권11호
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    • pp.559-569
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    • 2010
  • The liquid-phase sintering method was used to prepare a glass lens forming core composed of SiC-$Al_2O_3-Y_2O_3$. Spark plasma sintering was used to obtain dense sintered bodies. The sintering characteristics of different SiC sources and compositions of additives were studied. Results revealed that, owing to its initial larger surface area, $\alpha$-SiC offers sinterability that is superior to that of $\beta$-SiC. A maximum density of $3.32\;g/cm^3$ (theoretical density [TD] of 99.7%) was obtained in $\alpha$-SiC-10 wt% ($6Al_2O_3-4Y_2O_3$) sintered at $1850^{\circ}C$ without high-energy ball milling. The maximum hardness and compression stress of the sintered body reached 2870 Hv and 1110 MPa, respectively. The optimum ultra-precision machining parameters were a grinding speed of 1243 m/min, work spindle rotation rate of 100 rpm, feed rate of 0.5 mm/min, and depth of cut of $0.2\;{\mu}m$. The surface roughnesses of the thus prepared final products were Ra = 4.3 nm and Rt = 55.3 nm for the aspheric lens forming core and Ra = 4.4 nm and Rt = 41.9 for the spherical lens forming core. These values were found to be sufficiently low, and the cores showed good compatibility between SiC and the diamond-like carbon (DLC) coating material. Thus, these glass lens forming cores have great potential for application in the lens industry.