• 수산해양교육연구
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• 제27권6호
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• pp.1822-1831
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• 2015

마른새우가 첨가된 쌀 collet을 이용하여 편이 스낵을 제조하기 위하여 식용유코팅 독립변수 및 혼합조미분말코팅 독립변수 각각 4개(사용량, tumbler 온도, tumbler 속도, 코팅시간)의 조건변화에 의한 각각 2개의 종속변수(코팅수율, 파손율)의 특성을 조사한 결과를 요약하면 다음과 같다. 식용유코팅 시, 식용유 사용량을 10-30%로 조건을 변화하여 collet을 식용유코팅 할 경우, 코팅수율은 증가하다가 사용량 20% 이상일 때는 거의 비슷한 값이었으며, 파손율은 사용량이 증가할수록 감소하였다. Tumbler 온도를 $40-80^{\circ}C$로 조건을 변화하여 collet을 식용유코팅 할 경우, 코팅수율은 온도가 높아질수록 증가하다가 $60^{\circ}C$부터는 거의 일정한 값을 보였으며, 파손율은 온도가 높아질수록 지속적으로 증가하였다. Tumbler 속도를 60-100 rpm으로 조건을 변화하여 collet을 식용유코팅 할 경우, 코팅수율은 속도가 빨라질수록 증가하다가 80 rpm을 기점으로 거의 일정한 값을 나타내었으며, 파손율은 80 rpm 까지는 미미하게 증가하다가 90 rpm 부터는 급격히 증가하였다. 코팅시간을 2-6분으로 조건을 변화하여 collet을 식용유코팅 할 경우, 코팅수율은 시간이 경과할수록 증가하다가 5분 이상이 되면 다시 감소하였으며, 파손율은 4분까지는 미미하게 증가하다가 5분 이상이 되면 급격히 증가하였다. 혼합조미분말코팅 시, 혼합조미분말 사용량을 2-6%로 조건을 변화하여 식용유코팅 collet을 혼합조미분말코팅 할 경우, 코팅수율은 증가하다가 사용량 5%이상에서는 오히려 감소하였으며, 파손율은 사용량이 증가할 때 미미하게 증가하다가 사용량 4% 이상에서는 거의 일정한 값을 보였다. Tumbler 온도를 $40-80^{\circ}C$로 조건을 변화하여 식용유코팅 된 collet을 혼합조미분말코팅 할 경우, 코팅수율은 $60^{\circ}C$까지는 증가하였으나 $60^{\circ}C$이상에서는 오히려 감소하였으며, 파손율은 온도가 높아질수록 지속적으로 증가하였다. Tumbler 속도를 50-90 rpm으로 조건을 변화하여 식용유코팅 된 collet을 혼합조미분말코팅 할 경우, 코팅수율은 속도가 증가할수록 높아지다가 70 rpm을 기점으로 감소하였으며, 파손율은 속도의 증가에 따라 미미하게 높아지다가 70 rpm 부터는 급격하게 증가하였다. 코팅시간을 2-6분으로 조건을 변화하여 식용유코팅 된 collet을 혼합조미분말코팅 할 경우, 코팅수율은 3분까지는 증가하다가 4분 이후에는 감소하였으며, 파손율은 코팅시간의 경과에 따라 지속적이고 급격히 증가하였다. 따라서 식용유코팅은 tumbler 온도 $60^{\circ}C$ tumbler 속도 80 rpm 코팅시간 4분 식용유 사용량 20%, 혼합조미분말코팅은 tumbler 온도 $50^{\circ}C$ tumbler 속도 70 rpm 코팅시간 3분 혼합조미분말 사용량 3%로 각각 설정하여 스낵을 제조하는 것이 가장 바람직하다고 판단되었다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.2955-2960
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• 2007

To control the coating thickness of zinc in the process of continuous hot-dip galvanizing, it is known from early day that the gas wiping through an air knife system is the most effective because of the obtainable of uniformity of coating thickness, possibility of thin coating, working ability in high speed and simplicity of control. But, the gas wiping using in the galvanizing process brings about a problem of splashing from the strip edge for a certain high speed of coating. And, it is known that the problem of splashing is caused mainly by the existence of separation bubble at the neighbor of the strip surface. In theses connections, in the present study, we proposed two kinds of air knife systems having the same expansion rate of nozzle, and the jet structures and coating thicknesses from a conventional and new proposed nozzles are compared. In numerical analysis, the governing equations consisted of two-dimensional time dependent Navier-Stokes equations, standard ${\kappa}-{\varepsilon}$ turbulence model to solve turbulence stress and so on are employed. As a result, it is found that it had better to use the constant rate nozzle from the point view of the energy saving to obtain the same coating thickness. Also, to reduce the size of separation bubble and to enhance the cutting ability at the strip, it is recommendable to use an air knife having the constant expansion rate nozzle.

• Corrosion Science and Technology
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• 제6권5호
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• pp.257-260
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• 2007

In order to further improve the corrosion resistance and wear resistance of the Ni-P coatings of electroless plating, electroless Ni-P/n-$Al_2O_3$ composite deposits were prepared by adding some nano $Al_2O_3$ Particles in Ni-P plating bath. The bath composition and proproties were studied in this paper. The orthogonal test was applied in order to get the new composite solution, taking the initial stable potential as evaluation standard and considering the elements correlation at the same time. The processing parameters have been optimized by single factor experiment in which the depositing speed was chosen as the evaluation standard. The results showed that the process is stable and the composite Ni-P/n-$Al_2O_3$ deposits werebright and smooth, whose hardness and corrosion resistance are much better than simple Ni-P coatings. Furthermore the surface appearance and structure of the composite Ni-P/n-$Al_2O_3$ coating were investigated by SEM and XRD method. It was proved that the coating surface is typical cystiform cells and its structure is amorphous. All test results ofcomposite coating showed that all various physical coating properties had been improved by adding nano-particles. The hardness of optimal coating is more than 600HV and increases to 1000HV after heat-treating, and its hardness is 20~50% higher than Ni-P coating. The rust points appeared in 200 hour by immersing the coating into the 10%HCl solution and the corrosive speed is $3{\times}10^{-3}mg/(cm^2{\cdot}h)$which was obtained after 300 hour. In the same condition Ni-P coating is $5.6{\times}10^{-3}mg/(cm^2{\cdot}h)$. The salt spray resistance of the layers can exceed 600h with the thickness $20{\mu}m$.

• Tribology and Lubricants
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• 제24권2호
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• pp.96-103
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• 2008

PTFE is generally utilized as the form of composites with adding various fillers. The purpose of this paper lies on clarifying the friction and wear properties of the PTFE coating layer on steel. Especially, the effects of PTFE powder size for coating and surface roughness of the counter material on the properties are investigated. Sliding friction and wear tests are conducted at several sliding speeds by employing two types of PTFE coating layer using different powder sizes. One type of coating layer is composed of uniform fine powder, whereas the other type is made up of mixture powder of different sizes. As results, it is found that PTFE coating layer are effective to improve the wear resistance and to reduce the friction coefficient. It is clear that PTFE coating layers are abrasively removed by asperities of the counter material during sliding contact. However, PTFE coating layer with uniform fine powder shows somewhat better wear resistance than that with mixture powder of different sizes in low sliding speed region. It can be seen that the wear of the coating layer are drastically reduced because wear fragment from counter material are transferred to the coating layer. On the other hand, friction coefficient is shown not to be directly related with PTFE powder size in coating layer.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1995년도 하계학술대회 논문집 B
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• pp.892-894
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• 1995

This paper deals with developmeant and application of coating thickness control system in hot dip galvanizing process. According to the line conditions, such as line speed, strip size and target coating weight, a predictive preset model sets the initial oprating conditions. Referring the zine coating informations from the gauge, mean coating value controller adjusts the chamber pressure and horizontal distance between strip and air knife, while coating deviation controller adjusts the lip gap profile of the air knife. All adaptive gains are interactively calculated by numeric models based on the theoretical analysis. The operating result with this system effectively reduces the coating deviation in transverse direction as well as in longitudinal direction.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2005년도 추계학술발표대회 개요집
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• pp.132-134
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• 2005

The friction surfacing system which has been successfully developed in RIST has both position control and force control by using hydraulic cylinder. In friction surfacing process mechtrode rotation speed(N) and feeding speed($V_{z}$), travelling speed($V_{x,y}$) are of critical importance for the width and thickness of the coating. As a result of DOE with developed system, the main effect of coating thickness is a rotation speed of mechtrode.

• 한국기계가공학회지
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• 제12권1호
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• pp.9-14
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• 2013

In recent years, high hardness steel is used for most of the material in many areas including aircraft, nuclear power, space exploration and automotive parts. Low CBN tools are widely used in industrial field which can effectively process high hardness steel of HRC 45 or harder. The results of this study demonstrated, when high hardness steel, SCM440 is turned with Low CBN tools coated with TiN and TiAlN coatings respectively, that both the thrust force and cutting force tends to increase with more increase in cutting force than thrust force, as the feed rate increases at constant cutting speed. In addition, the size of the cutting force and thrust force does not change with the increased cutting speed at the same feed rate, but the tool life is reduced if the cutting speed is increased to shorten the machining time. Therefore, it is recommended to limit the cutting speed at 250 m/min maximum or less. Furthermore, comparing the cutting force of the three tools at the same cutting condition, Tin coating tool showed the smallest cutting force and Low CBN was the next, and the TiAlN coating tools showed the largest cutting force.

• 한국농업기계학회:학술대회논문집
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• 한국농업기계학회 1993년도 Proceedings of International Conference for Agricultural Machinery and Process Engineering
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• pp.148-157
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• 1993

A study was conducted to evaluate the effect of enamel coating on boat hull drag. The results were compared with drag required for varnished uncoated boats. Models of rice barge and fishing boat were used in this study. The speed range of 0.6 to 1.5㎧ at different loads varying from 6 to 9 kg for rice barge and 4.6 to 6.4kg for fishing boats were used during testing. The total weight of the coated and uncoated boats were kept the same. It was observed that the drag force required by the coated boats was less than identical uncoated ones at all speeds and loads. For both uncoated and coated the drag required increased with speed. The maximum recorded reductions in drag were 26% for the rice barge and 28% for the fishing boat model.

• 한국기계가공학회지
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• 제18권7호
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• pp.42-47
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• 2019

In this research, we try to study the change of squareness in the cutting process while changing cutting conditions such as feed rate and spindle rotational speed with chromium molybdenum steel (SCM415) material and TiCN, TiAlN coated end mill tool. The TiCN coating tool had the best straightness at 4,000 rpm at a feed rate of 200 mm/min. The TiAlN coating tool was best measured at 3,000 rpm at a feed rate of 200 mm/min. TiAlN coated tools had excellent dimensional tolerance when comparing the coating tool specifics.

• 한국레이저가공학회지
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• 제16권4호
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• pp.12-16
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• 2013

For mass production of electronic devices, the processing of the printing roll is one of the most important key technologies for printed electronics technology. A roll of printing process, the gravure printing that is used to print the electronic device is most often used. The indirect laser processing has been used in order to produce printing roll for gravure printing. It consists of the following processing that is coating of photo polymer or black lacquer on the surface of printing roll, pattering using a laser beam and etching process. In this study, we have carried out study on the coating and etching for $25{\mu}m$ line width on the printing roll. To do this goals, a $4{\mu}m$ coating thickness and 20% average coating thickness of the coating homogeneity of variance is performed. The factors to determine the thickness and homogeneity are a viscosity of coating solution, the liquid injection, the number of injection, feed rate, rotational speed, and the like. After the laser patterning, a line width of $25{\mu}m$ or less was confirmed to be processed through etching and the chromium plating process.