• Title/Summary/Keyword: Coating Flow

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Numerical Study and Firing Test of a Liquid Rocket Engine Head with a Coolant Manifold (로켓엔진 헤드용 냉각 매니폴드의 해석 및 시험)

  • Park, Jinsoo;Choi, Jiseon;Yu, Isang;Ko, Youngsung;Kim, Sunjin;Shin, Dongsun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1021-1025
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    • 2017
  • Numerical heat/flow analysis was performed on a liquid rocket engine head with the cooling water manifold to ensure the durability of a ground test facility for heat exchanger. Through these studies, the shapes of the injector and the flow path were determined and applied to the head of the engine under development. Firing tests were conducted to verify the designed coolant manifold and no thermal damage was found on the engine-head-face. Comparing the combustion test results with the numerical analysis, the outlet temperature of coolant showed a difference of about $15^{\circ}C$. This trend is reasonable considering existence of LOX manifold, thermal barrier coating, and the actual location of flame.

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Microstructure Evolution of Cu-based BMG Coating during APS Process and Phase Analysis by Nano-indentation Test (대기 플라즈마 용사공정을 이용한 Cu계 벌크 비정질 금속 코팅의 미세조직 분석과 나노 압입시험을 이용한 상 분석)

  • Kim, Jung-Hwan;Kang, Ki-Cheol;Yoon, Sang-Hoon;Na, Hyun-Taek;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.43-48
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    • 2009
  • In this study, Cu-based bulk metallic glass (BMG) coatings were deposited by atmospheric plasma spraying (APS) process with different process conditions (with- and without hydrogen gas). As adding the hydrogen gas, thermal energy in the plasma flame increased and induced difference in the melting state of the Cu-based BMG particles. The microstructure and mechanical properties of the coatings were analyzed using a scanning electron microscope (SEM) with an energy dispersive spectroscopy (EDS) and nano-indentation tester in the light of phase analysis. It was elucidated by the nano-indentation tests that un-melted region was a mainly amorphous phase which showed discrete plasticity observed as the flow serrations on the load.displacement (P - h) curves, and the curves of solidified region showed lower flow serrations as amorphous phase mingled with crystalline phase. Oxides produced during the spraying process had the highest hardness value among the phases and were well mixed with other phases resulted from the increase in melting degree.

A Study on the Prediction of Residual Strength of Concrete Filled Steel Tube Column without Fire Protective Coating by Unstressed Heating (비재하 가열에 의한 무내화피복 CFT 기둥의 잔존내력 예측에 관한 연구)

  • Kim, Gyu-Yong;Lee, Hyoung-Jun;Lee, Tae-Gyu;Kim, Young-Sun;Kang, Sun-Jong
    • Fire Science and Engineering
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    • v.23 no.3
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    • pp.31-39
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    • 2009
  • Recently, fire resistance in high-rise building is becoming major problem socially. So it is need of hour to study on fire resistance in buildings. This study estimates fire resistance performance to utilized CFT (Concrete filled steel tube, below CFT) column in the high structure. But it is difficult quantitative evaluation about fire resistant performance of CFT. Therefore, this study made CFT specimen that determine the factor which is strength of concrete and then CFT column was exposed to heating controlled as closely as possible the ISO-834 standard fire curve. Also, tried to analyze internal temperature through nonlinear transient heat flow analysis. And, presumed extant compressive strength on the basis of this.

Sorption of Arsenite Using Nanosized Mackinawite (FeS)-Coated Silica Sand (나노 크기 매킨나와이트로 코팅된 규사를 이용한 아비산염의 흡착)

  • Lee, Seungyeol;Kang, Jung Chun;Park, Minji;Yang, Kyounghee;Jeong, Hoon Young
    • Journal of the Mineralogical Society of Korea
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    • v.25 no.4
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    • pp.185-195
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    • 2012
  • Due to the high reduction and sorption capacity as well as the large specific surface area, nanosized mackinawite (FeS) is useful in reductively transforming chlorinated organic pollutants and sequestering toxic metals and metalloids. Due to the dynamic nature in its colloid stability, however, nanosized FeS may be washed out with the groundwater flow or result in aquifer clogging via particle aggregation. Thus, these nanoparticles should be modified such as to be built into permeable reactive barriers. This study employed coating methods in efforts to facilitate the installation of permeable reactive barriers of nanosized mackinawite. In applying the methods, nanosized mackinawite was coated on non-treated silica sand (NTS) and chemically treated silica sand (CTS). For both silica sands, the maximum coating of mackinawite occurred around pH 5.4, the condition of which was governed by (1) the solubility of mackinawite and (2) the surface charge of both silica and mackinawite. Under this pH condition, the maximum coating by NTS and CTS were found to be 0.101 mmol FeS/g and 0.043 mmol FeS/g respectively, with such elevated coatings by NTS likely linked with impurities (e.g., iron oxides) on its surface. Arsenite sorption experiments were performed under anoxic conditions using uncoated silica sands and those coated with mackinawite at the optimal pH to compare their reactivity. At pH 7, the relative sorption efficiency between uncoated NTS and coated NTS changed with the initial concentration of arsenite. At the lower initial concentration, uncoated NTS showed the higher sorption efficiency, whereas at the higher concentration, coated NTS exhibited the higher sorption efficiency. This could be attributed to different sorption mechanisms as a function of arsenite concentration: the surface complexation of arsenite with the iron oxide impurity on silica sand at the low concentration and the precipitation as arsenic sulfides by reaction with mackinawite coating at the high concentration. Compared to coated NTS, coated CTS showed the lower arsenite removal at pH 7 due to its relatively lower mackinawite coating. Taken together, our results indicate that NTS is a more effective material than CTS for the coating of nanosized mackinawite.

Development of rapid mold heating & cooling technology to remove weldline on surface appearance in telephone case (전화기 케이스 외관의 Weldline 제거를 위한 금형 급속 가열-냉각 기술 개발)

  • Cha, B.S.;Park, H.P.;Lee, S.Y.;Kim, O.R.;Lee, S.W.;Rhee, B.O.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.439-443
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    • 2008
  • Painting process or coating with acrylic film may improve the surface defects of injection molded parts deteriorated by weldlines. flow marks. and etc. However such processes increase the production costs and increase environmental problems. Recently various types of rapid mold heating & cooling technology have been developed in order to improve surface quality of products. In this study. the heating & cooling performance of a telephone case mold is investigated by heat transfer analysis, in which the rapid mold heating & reeling technology is applied. The surface temperature of the mold was measured using thermal image camera and compared with analysis results. The influence of the rapid mold heating & cooling technology on weldline appearance and cycle time increase was also examined.

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Fabrication and Test of an Electromagnetic Micropump using Solenoid Coil (솔레노이드 코일을 이용한 전자 마이크로 펌프의 제작 및 시험)

  • Kim, Gi-Hun;Kim, Sun-Yeong;Jeong, Ok-Chan;Yang, Sang-Sik
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.49 no.5
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    • pp.315-320
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    • 2000
  • This paper presents the fabrication and test of a micropump with an electromagnetic actuator and a pair of aluminum flap valves. The actuator consists of a solenoid coil, a permanent magnet and an actuator diaphragm. The actuator diaphragm is fabricated by the spin coating of silicone rubber. The valve are passive ones and are fabricated by micromachining. The deflection of the fabricated actuator diaphragm is measured with a laser vibrometer. The deflection of the actuator diaphragm is proportional to the input current. The measured deflection of the fabricated diaphragm is $400 \mum$,/TEX> when the input is 118 mApp, and the cut-off frequency is 50 Hz. The maximum flow rate of the fabricated micropump with the electromagnetic actuator is about 5$0 \muell/min$ at 5 Hz when the input current and the duty ratio of the square was are 118 mApp and 50%, respectively.

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EXPERIMENTAL INVESTIGATION OF FRETTING BEHAVIOR OF TiAlN COATED NUCLEAR FUEL ROD CLADDING MATERIALS

  • Kim, T.H.;Kim, S.S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.185-186
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    • 2002
  • Fretting of fuel rod cladding material, Zircaloy-4 tube, in PWR nuclear power plants must be reduced and avoided. Nowadays the introduction of surface treatments or coatings is expected to be an ideal solution to fretting damage since fretting is closely related to wear. corrosion and fatigue. Therefore. in this study the fretting wear experiment was performed using TiAlN coated Zircaloy-4 tube as the fuel rod cladding and uncoated Zircaloy-4 as on of grids, especially concentrating on the sliding component. Fretting wear resistance of TiAlN coated Zircaloy-4 tubes was improved compared with that of TiN coated tubes and uncoated tubes and fretting wear mechanisms were brittle fracture and plastic flow at lower slip amplitude but severe oxidation and spallation of oxidative layer at higher ship amplitude.

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Failure Analysis of Welded Pipe in Water Supplies for Apartment

  • Lee, Jong Kwon;Hong, Kyung Tae;Hwang, Woon Seok;Koh, Yong Tae;Park, Yong Soo
    • Corrosion Science and Technology
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    • v.3 no.2
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    • pp.67-71
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    • 2004
  • Galvanized Steel pipes have been widely used in industries and apartments, Unexpected early leakage has been found in an apartment. Tunneling corrosion or penetration was found in the water supply pipes. The chemical compositions of the pipes and properties of coating layer were evaluated. The pipes met the specification of KS D 3507. The cause of early failure was analyzed through the examination of macrostructures and microstructures, It was found that the pipes were failed by grooving corrosion, which resulted from galvanic corrosion of weld bead and matrix.

A Study on the TiC Coating Using Hollow Cathode Discharge Ion Plating (HCD 이온 플레이팅 방법을 이용한 TiC 코팅에 관한 연구)

  • Kim, In-Cheol;Seo, Yong-Woon;Whang, Ki-Whoong
    • Proceedings of the KIEE Conference
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    • 1991.11a
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    • pp.261-264
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    • 1991
  • Titanium carbide(TiC) films were deposited on stainless-steel sheets using HCD(Hollow Cathode Discharge) reactive ion plating. Acetylene gas was used as the reactant gas. The characteristics of TiC films were examined by X-Ray diffraction, $\alpha$-step, ESCA(Electron Spectroscopy for Chemical Analysis), and, AES(Auger Electron Spectroscopy). The results were discussed with regard to various deposition conditions(bias voltage, acetylene flow rate, temperature).

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