• Title/Summary/Keyword: Coating Flow

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Preparation of UV Cured Hard Coating Films Using Polysilazane on Plastic Substrates (플라스틱 기재 위에 polysilazane을 이용한 UV 경화형 하드코팅 도막 제조)

  • Yang, Jun Ho;Cho, Yong Ju;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.162-168
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    • 2018
  • UV-curable hard coating solutions were prepared by mixing organic or inorganic polysilazane with urethane acrylate. UV-cured hard coating films were also obtained by flow coating, subsequently UV-curing on polymethylmethacrylate (PMMA) sheets. The effect of types and amounts of polysilazane was investigated on properties of obtained coating films. As a result, the coatings obtained by using organic polysilazane showed a high hydrophobic property with water contact angle of $95^{\circ}$, pencil hardness of 7H and high transparency of 92% in the visible wavelength range. On the other hand, the PMMA sheets made by using inorganic polysilazane exhibited a pencil hardness of as high as 8H, good adhesion to the substrate and water contact angle of $82^{\circ}$.

Effect of the Microtip Length in a Slot-die Head on Fine Stripe Coatings (미세 스트라이프 코팅에 미치는 슬롯 다이 헤드 마이크로 팁 길이의 영향)

  • Lee, Jinyoung;Park, Jongwoon
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.69-74
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    • 2019
  • The aim of this work is to investigate the effect of the microtip length in a slot-die head on coating of a fine poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) stripe. To this end, we have employed a meniscus guide with a 150-㎛-wide microtip and performed roll-to-roll slot-die coatings by varying its length between 500 ㎛ and 50 ㎛. When the microtip length is 150 ㎛ or shorter, we have observed three unexpected phenomena; 1) though the solution spreads much wider than the microtip width, yet the coated stripe width is almost the same as the microtip width, 2) the stripe width decreases, but the stripe thickness is rather increased with increasing coating speed at a fixed flow rate, 3) we obtain stripes much narrower than the microtip width at high coating speeds. It is due to the fact that 1) the meniscus is not well controlled by a short microtip, 2) the main stream of solution from the outlet is very close to the substrate and thus the distributed solution along the head lip merges with the main stream, and 3) the solution is not spread over the entire microtip end at high coating speeds, causing a tiny wobble in the meniscus. Using the 150-㎛-wide and 250-㎛-long microtip, we have fabricated 153-㎛-wide and 94-nm-thick PEDOT:PSS stripe at the maximum coating speed of 13 mm/s. To demonstrate its applicability in solution-processable organic light-emitting diodes (OLEDs), we have also fabricated an OLED device with the fine PEDOT:PSS stripe and obtained strong light emission from it.

A Study on the Coating Thickness of Surface Modified Aggregate by Using the Excess Paste Theory and Rheology Value (잉여 페이스트 이론과 레올로지 정수를 이용한 표면 개질골재의 피막두께 평가에 관한 연구)

  • Choi, Hee-Sup;Choi, Hyeong-Gil
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.5
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    • pp.23-29
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    • 2019
  • This study applies to the surface modification technique by coating the surface of aggregates using the modified paste such as cementitious materials in order to develop completely recycling technology of coarse aggregate. In this case, coating thickness of modified aggregate can be considered that the decision is dependent on the viscosity and tenacity of modified paste. In this study identify the flow properties of the fresh modified paste, and examined for the coating thickness of modified aggregate. As a result, it was possible to design a quantitative coating thickness of modified paste assuming that a modified paste to a Bingham Fluid and consider by excess paste theory and rheology constant (yield value). Accordingly, it is considered that the quantitative mix design of concrete using by surface modified aggregates will be possible.

A Study on Discrete Frequency Noise from a Symmetrical Airfoil in a Uniform Flow (에어포일 이산소음 특성에 관한 연구)

  • Kim, H.J.;Lee, S.B.;Fujisawa, N.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.646-651
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    • 2002
  • The flow field around a symmetrical airfoil in a uniform flow under the generation of noise was studied by experiments and numerical simulation. The experiments are conducted by visualizing the surface flow over the airfoil with a shear-sensitive liquid-crystal coating and by measuring the instantaneous velocity field around the trailing edge of the airfoil. The results indicate that the discrete frequency noise is generated when the separated laminar flow reattaches near the trailing edge of the pressure side and the turbulent boundary layer is formed over the suction side of the airfoil near the trailing edge. The periodic behavior of vortex formation was observed around the trailing edge and it persists further downstream in the wake. The frequency of the vortex formation in the wake was consistent with that of the discrete frequency noise.

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CRITICAL HEAT FLUX ENHANCEMENT

  • Chang, Soon-Heung;Jeong, Yong-Hoon;Shin, Byung-Soo
    • Nuclear Engineering and Technology
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    • v.38 no.8
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    • pp.753-762
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    • 2006
  • In this paper, works related to enhancement of the CHF are reviewed in terms of fundamental mechanisms and practical applications. Studies on CHF enhancement in forced convection are divided into two categories, CHF enhancement of internal flow in tubes and enhancement of CHF in the nuclear fuel bundle. Methods of enhancing the CHF of internal flows in tubes include enhancement of the swirl flow using twisted tapes, a helical coil, and a grooved surface; promotion of flow mixing using a hypervapotron; altering the characteristics of the heated surface using porous coatings and nano-fluids; and changing the surface tension of the fluid using additives such as surfactants. In the fuel bundle, mixing vanes or wire wrapped rods can be employed to enhance the CHF by changing the flow distributions. These methods can be applied to practical heat exchange systems such as nuclear reactors, fossil boilers, fusion reactors, etc.

HVOF Thermal Spray Coating of WC-Co for Durability Improvement of High Speed Spindle (초고속 스핀들의 내구성 향상을 위한 WC-Co 분말의 HVOF 용사 코팅)

  • Kim, K.S.;Baek, N.K.;Yoon, J.H.;Cho, T.Y.;Youn, S.J.;Oh, S.K.;Hwang, S.Y.;Chun, H.G.
    • Journal of the Korean institute of surface engineering
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    • v.39 no.4
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    • pp.179-189
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    • 2006
  • High velocity oxygen fuel(HVOF) thermal spray coating of WC-Co powder is one of the most promising candidate for the replacement of the traditional hard chrome plating and ceramics coating because of the environmental problem of the very toxic $Cr^{6+}$ known as carcinogen and the brittleness of ceramics coating. WC-Co micron and nano powder were coated by HVOF thermal spraying method for the study of durability improvement of the high speed spindle. Coatings were planned by Taguchi program for the four spray parameters of spray distance, flow rates of hydrogen, oxygen and powder feed rate. Optimal coating process was obtained by the studies of coating properties such as porosity, surface roughness, micro hardness, and micro structure. WC-Co micron and nano powder were coated on the Inconel 718 substrate by the optimal coating process obtained in this study. The wear behaviors were studied by the sliding wear tester at room temperature and at an elevated temperature of $500^{\circ}C$ for the application to high speed spindle. Sliding wear test was carried out for four most promising hard coatings of chrome coating, ceramics coatings such as $A1_2O_3,\;Cr_2O_3$ and HVOF Co-alloy T800 for the comparison of their wear behaviors. HVOF WC-Co coating was better than other coatings showing highest micro hardness of 1400 Hv and comparable friction coefficients with others. HVOF WC-Co coating is a strong candidate for the replacement of the traditional hard chrome plating for the high speed spindle.

The Design and Hot-firing tests of a Water-cooled High Pressure Sub-scale Combustor (물냉각 고압 축소형 연소기의 설계 및 연소시험)

  • Lee, Kwang-Jin;Kim, Jong-Gyu;Lim, Byoung-Jik;Ahn, Kyu-Bok;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.1-6
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    • 2007
  • A 3-tonf-class high pressure sub-scale combustor was designed and manufactured to study the performance improvement of combustor. The combustor consists of a combustion chamber with film cooling, thermal barrier coating and water cooling channels to prevent thermal demage of the hardware and an injector head with 37 coaxial swirl injectors. Hot-firing tests were carried out at the design point with varying flow rate for film cooling. The test result revealed that the increase of film cooling flow rate decreases the combustion performance, but in the cases of similar film cooling flow rates, the combustion performance is dependent on the mixture ratio of main injector excluding the film cooling flow rate.

Development of PZT Piezoelectric Biosensor for the Detection of Formaldehyde (Formaldehyde 측정을 위한 PZT 압전 바이오센서 개발)

  • 김병옥;곽성곤;임동준
    • KSBB Journal
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    • v.13 no.5
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    • pp.477-482
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    • 1998
  • A biosensor with PZT piezoelectric ceramic crystal was developed for the detection of formaldehyde gas. Poled PZT piezoelectric ceramic disk was made from ZrO2, TiO2 and Nb2O5, together with the addition of PbO and polyvinyl alcohol, through various processes of mixing, calcination drying, crushing, forming, sintering, polishing, ion coating and poling. Oscillator circuit of sensor was made of operational amplifier(AD811AN). Formaldehyde dehydrogenase was immobilized onto a piezoelectic ceramic crystal, together with the cofactors, reduced glutathione and nicotinamide adenine dinucleotide. The effect of flow rate on the sensitivity was determined by varing the flow rate of carrier gas from 24.7mL/min to 111.7mL/min through detector cell. The results indicated that as the flow rate was increased, the recovery rate was increased. And a significant increase in the sensitivity was observed in enhanced flow rate of carrier gas. Frequency difference(ΔF) of immobilized PZT piezoelectic disk increased proportionally to the concentration gas and reproduced to repeated exposures of formaldehyde gas(28ppm, Δ68Hz).

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Rheological Perspectives on Direct Printing Processes

  • An, Gyeong-Hyeon
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.1.2-1.2
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    • 2011
  • With recent advances in materials and products, materials processing experiences new challenges. More particles and polymers in material side and thinner and faster deformations in processing side. It happens in most emergying industries such as manufacturing of batteries, solar cells, multi-layer chips, displays, printed electronics, to list a few. In most cases, they are manufactured by coating or printing process, which is defined as a process in which gas is replaced by liquid on a substrate. In this sense, casting, inkjet printing, and roll-to-roll printing are all included. The printing process consists of three unit processes. As the materials used in the above mentioned applications typically contain a large amount of particles with polymers and solvents, they continuously change microstructures during preparation, flow, and even drying. However, little is known about the flow characteristics of such complex fluids and less is known about how to design and control the process. Therefore, for better control of the process and for better quality of the product, we need to understand the flow characteristics of these complex fluids under extremely fast flow environment.

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AXISYMMETRIC STAGNATION FLOW NEAR A PLANE WALL COATED WITH A MAGNETIC FLUID OF UNIFORM THICKNESS (균일 두께로 자성유체가 피막된 평면 벽 주의의 축대칭 정체 유동)

  • Ko, Hyung-Jong;Kim, Kyoung-Hoon;Kim, Se-Woong
    • 한국전산유체공학회:학술대회논문집
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    • 2007.10a
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    • pp.39-44
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    • 2007
  • A similarity solution of the Navier-Stokes equation for the axisymmetric stagnation flow near a plane wall coated with a magnetic fluid of uniform thickness is constructed. The shape functions representing the flow in two (magnetic and normal) fluid layer are determined from a third order boundary value problem, which is solved by the Runge-Kutta method with two shooting parameters. Features of the flow including streamline pattern and interface velocity are investigated for the varying values of density ratio, viscosity ratio, and Reynolds number. The results for the interface and wall shear stress, boundary layer and displacement thickness are also presented.

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