• Title/Summary/Keyword: Coated tool

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A Study on the Effects of Cutting Resistance and Surface Roughness of the Machine Structure Carbon Steel in Turning (선삭에서 기계구조용 탄소강의 가공시 절삭저항과 표면거칠기에 미치는 영향에 관한 연구)

  • 이건준
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.47-53
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    • 1999
  • The purpose of this study was to determine the effects of various cutting condition on the cutting resistance and surface roughness of material in turning operation using a coated carbide tool. The workpiece materials were the carbon steel SM20C and SM45C The results of this study are summarized as follows: The cutting force decreases as the feedee amount and the cutting depth decrease and the cutting speed increases. In order to obtain a proper surface roughness to each material it is desirable to set the feeding amount as 0.059mm.rev, the cutting depth as 0.4mm and the cutting speed as 270m/min for SM20C, while setting the feeding as 0.059mm/rev the cutting depth as 0.6mm and the cutting speed as 270m/min for SM45C.

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The Optimization Analysis for the Selection of Cutting Parameters in Turning Operation

  • Hong, Min-Sung;Lian, Zhe-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.97-103
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    • 2001
  • This paper has focused on the Optimization of the cutting parameters for urning operation based on the Taguchi method. Four cutting parameters. nemely, cutting speed, feed depth of cut and nose radius are optimized with consideration of the surface roughness. The design and analysis of experiments are conducted to study the performance characteristic. The effects of these parameters on the surface roughness have been investigated using signal-to-noise(S/N) ratio and analy-sis of variance(ANOVA). The experiments have been performed using coated tungsten carbide inserts without any cutting fluid. Experimental results illustrate the effectiveness of this approach.

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An Evaluation of Factors on the Influence Roundness in Turning Based on the Taguchi Method (다구찌 방법에 기초한 선삭에서 진원도에 영향을 미치는 인자에 관한 평가)

  • Kang, Shin-Gil;Lee, Chang-Ho;Jang, Sung-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.495-501
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    • 2011
  • The purpose of this study is to improve the roundness of CNC turning so that helps the operator to choose the right turning conditions to produce a product with the given parameters. This paper focuses on determining the optimal levels of machining factors for circular shaft with CNC turning. For this purpose, the optimization of factors is performed based on experimental design method. A design and analysis of experiments are conducted to study the effects of these factors on the roundness by using the SIN ratio, analysis of ANOVA, and F-test. Factors, namely, fixed pressure, wall thickness, depth of cut, and feed rate are optimized with consideration of the roundness. The boring tool used in this study is a tungsten carbide coated. The material of workpiece is Al6061 and the machining method is dry cutting.

Implantable and Flexible GaN LED for Biomedical Applications

  • Lee, Geon-Jae
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.17.1-17.1
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    • 2011
  • Inorganic III-V light emitting diodes (LEDs) have superior characteristics, such as long-term stability, high efficiency, and strong brightness compared to conventional incandescent lamps and OLED. However, due to the brittle property of bulk inorganic semiconductor materials, III-V LED limits its applications in the field of high performance flexible electronics. This seminar introduces the first flexible and implantable GaN LED on plastic substrates that is transferred from bulk GaN on Si substrates. The superb properties of the flexible GaN thin film in terms of its wide band gap and high efficiency enable the dramatic extension of not only consumer electronic applications but also the biosensing scale. The flexible white LEDs are demonstrated for the feasibility of using a white light source for future flexible BLU devices. Finally a water-resist and a biocompatible PTFE-coated flexible LED biosensor can detect PSA at a detection limit of 1 ng/mL. These results show that the nitride-based flexible LED can be used as a type of implantable LED biosensor and as a therapy tool.

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Electrical Imaging of Thin Film Surface by Scanning Maxwell-stress Microscopy (주사형 맥스웰응력 현미경에 의한 표면의 전기적 이미지)

  • Shin, Hoon-Kyu;Kwon, Young-Soo
    • Proceedings of the KIEE Conference
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    • 1998.07d
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    • pp.1508-1510
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    • 1998
  • Recent development of scanning probe microscope techniques has made it possible to investigate, not only microscopic surface topography, but also physical and chemical properties on the nanometer-scale. The scanning Maxwell-stress microscopy (SMM) is surface characterization tool capable of mapping both the surface topography and electrical properties, such as surface potential, surface charge dielectric constant of thin films with a nanometer-scale resolution by means of the AC voltage driven oscillation of metal coated cantilever. In this study, we observed the surface potential distribution and molecular ordering in thin films. We have demonstrated that the SMM can be used for imaging surface potential distribution over the film surface and also be used for detecting surface changes in thin films. This is first step towards the understanding of electrical phenomena in organic and inorganic materials, biological system with SMM.

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The micronucleus formation in peripheral blood of mitomycin C-treated mice using supravital staining with acridine orange (마우스 말초혈액 망상적혈구를 이용한 Mitomycin C의 소핵생성효과)

  • 허문영;류재천
    • Environmental Mutagens and Carcinogens
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    • v.16 no.1
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    • pp.24-29
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    • 1996
  • In this study, the micronucleus test with peripheral blood using acridine orange coated slides was evaluated in mice treated with mitomycin C(MMC) at doses of 0.5, 1.0 and 1.5 mg/kg body weight. The peripheral bloods were obtained at 0, 24, 48 and 72h after treatment. The frequencies of micronucleated reficulocytes(MNRET) in the MMC-treated groups increased dose-dependently, and showed a peak time at 48h after treatment. We also performed the sex differences of MNRET frequency in 0.5 mg/kg MMC treated group, and we observed no sex differences in this experiment. And we evaluated the usefulness of a direct acting clastogen, N-methyl-N-nitrosourea and a indirect acting clastogen, benzo(a) pyrene as the positive control in this supravital micronucleus test. They also caused a significant increase in MNRET frequencies. These results suggest that the supravital staining micronucleus test using MNRET can be useful tool to evalulate the quantitative and qualitative assessment of genotoxicity in vivo compared to classical in vivo micronucleus test using bone-marrow cells.

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A Study on the effect of cutting parameters in face turning based on the Taguchi method (다구찌 방법에 기초한 단면절삭에서 절삭파라미터 영향에 관한 연구)

  • 장성민;조명우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.111-116
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    • 2003
  • In this paper, object of experiment is to study on the effect of cutting parameters to obtain optimal surface toughness in face turning. Surface roughness is significantly important to be high quality of parts produced by turning process. For this purpose, the optimization of cutting parameters for fan Owning operation is investigated applying the Taguchi method. An orthogonal array, signal-to-noise ratio, and the analysis of variance are employed to evaluate effect of cutting parameters fir face turning. Also confirmation tests were performed to make a comparison between the results predicted from the mentioned correlations and the theoretical results. Cutting experiment is performed without cutting fluid using coated tungsten carbide inserts about workpieces of SM45C.

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A Study on the Prediction Model of Surface Roughness by the Orthogonal Design for Turning Process (선반작업에서 직교계획법을 이용한 표면 거칠기 예측모델에 관한 연구)

  • 홍민성;염철만
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.89-94
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    • 2001
  • This paper presents a study of surface roughness prediction model by orthogonal design in turning operation. Regression analysis technique has been used to study the effects of the cutting parameters such as cutting speed, feed depth of cut, and nose radius on surface roughness. An effect of interaction between two parameters on surface roughness has also been investigated. The experiment has been conducted using coated tungsten carbide inserts without cutting fluid. The reliability of the surface roughness model as a function of the cutting parameters has been estimated. The results show that the experimental design used in turning process is a method to estimate the effects of cutting parameters on sur-face roughness.

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A Study on the Machining Properties of CU175NS Composite Laminates (CU175NS 적층판 복합재의 절삭가공특성 연구)

  • 김동현;김우순;김경우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.88-93
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    • 2001
  • Carbon fiber epoxy composite are widely used in airframe structures, space vehicles, sports equipment, and high speed reciprocating parts for industrial machinery. In this paper, the groove processing characteristics of carbon fiber epoxy com-posite was experimentally investigated in order to study the endmill operation of fiber reinforce epoxy composites. Followings are main finding from the experimental results. First, the cutting and bending force in groove processing of the carbon fiber epoxy composite increased as the spindle speed deceased. They also deceased as the table feed increased. Second, the good cutting status obtained at the entrance of groove while delamination occurred at the exit of groove, Third, the regular high speed steel endmill was not efficient, thus the new endmill such as coated carbide rooter endmill or dia-mode endmill should be used for the effective endmll operation of carbon filber epoxy composites.

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Analysis of Forming Limit for Circular Bonded Sheet Metals by Shear Band Formation (전단띠 형성에 의한 원형접합판의 변형한계 해석)

  • 정태훈
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.127-132
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    • 2001
  • By the use of a similar numerical method as the forming limit strain by coating method of coated sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotohs Corner Theory) is utilized as the plasticity constitutive equa-tion. Circular bonded sheet metals with dissimilar sheets on both surface planes are stretched in a plane -strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such com-posite sheets are clearly illustrated. It is concluded that, it the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighed according thickness.

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