• Title/Summary/Keyword: Coarse-to-Fine

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Tensile Strength and Surface Characteristics of Mn Steel with Ti Addition (Ti을 첨가한 Mn 강의 인장특성과 표면특성)

  • Ryung-kyung Hwang;Sung-Tae Yoon;Gyun-Yung Lee;Sun-Joong Hwang
    • Journal of Korea Foundry Society
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    • 제44권1호
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    • pp.9-15
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    • 2024
  • In this study, in order to improve the lifespan of parts made of manganese steel, manganese steel was cast by varying the amount of Ti added to the steel. In order to confirm the characteristics of the cast material, processing characteristics including tensile and surface characteristics and bearing ratio were investigated. It was confirmed that when the amount of Ti added to high manganese steel exceeds 0.5%, the strength of the alloy is improved due to grain refinement, and fine carbides are formed inside the steel. This results in increased resistance to surface wear compared to the alloy with only Mn added. There was no significant difference in the increase in tensile strength as the Ti content in manganese steel was increased. However, inclusion of Ti showed a small but greater effect on wear resistance compared to Mn, and the size and the distribution of carbides become coarse depending on the Ti content. and was evenly distributed. It was confirmed that the strength and surface properties of manganese steel can be improved by the addition of Ti to improve the lifespan of parts made with this steel. It was found that Ti is effective in developing materials with excellent wear resistance due to refinement of dendrite crystal grains. In the samples where Ti was added, the carbide appears to increase the resistance to surface roughness, and due to the nature of Mn steel, surface hardening begins to occur, which appears to extend the life.

Leaching Characteristics and Potential Impact Assessment of Pollutants from Field Test Cells with Coal Bottom Ash as Fill Materials for Recycling (석탄 바닥재 메움재 재활용을 위한 Field Test Cells로부터 오염물질 배출 특성 및 잠재적 영향 평가)

  • Jang, Yong-Chul;Lee, Sungwoo;Kang, Heeseok;Lee, Seunghun
    • Journal of Environmental Impact Assessment
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    • 제22권2호
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    • pp.135-145
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    • 2013
  • The recycling of coal bottom ash generated from coal power plants in Korea has been limited due to heterogenous characteristics of the materials. The most common management option for the ash is disposal in landfills (i.e. ash pond) near ocean. The presence of large coarse and fine materials in the ash has prompted the desire to beneficially use it in an application such as fill materials. Prior to reuse application as fill materials, the potential risks to the environment must be assessed with regard to the impacts. In this study, a total of nine test cells with bottom ash samples collected from pretreated bottom ash piles and coal ash pond in a coal-fired power plant were constructed and operated under the field conditions to evaluate the leachability over a period of 210 days. Leachate samples from the test cells were analyzed for a number of chemical parameters (e.g., pH, salinity, electrical conductance, anions, and metals). The concentrations of chemicals detected in the leachate were compared to appropriate standards (drinking water standard) with dilution attenuation factor, if possible, to assess potential leaching risks to the surrounding area. Based on the leachate analysis, most of the samples showed slightly high pH values for the coal ash contained test cells, and contained several ions such as sodium, potassium, calcium, magnesium, chloride, sulfate, and nitrate in relatively large quantities. Three elements (aluminum, boron, and barium) were commonly detected above their respective detection limits in a number of leachate samples, especially in the early leaching period of time. The results of the test cell study indicate that the pollutants in the leachate from the coal ash test cells were not of a major concern in terms of leaching risk to surface water and groundwater under field conditions as fill materials. However, care must be taken in extending these results to actual applications because the results presented in this study are based on the limited field test settings and time frame. Structural characteristics and analysis for coal bottom ash may be warranted to apply the materials to actual field conditions.

Applicability Estimation of Ballast Non-exchange-type Quick-hardening Track Using a Layer Separation Pouring Method (층 분리주입을 이용한 도상자갈 무교환방식 급속경화궤도의 적용성 평가)

  • Lee, Il Wha;Jung, Young Ho;Lee, Min Soo
    • Journal of the Korean Society for Railway
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    • 제18권6호
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    • pp.543-551
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    • 2015
  • Quick-hardening track (QHT) is a construction method which is used to change from old ballast track to concrete track. Sufficient time for construction is important, as the construction should be done during operational breaks at night. Most of the time is spent on exchanging the ballast layer. If it is possible to apply the ballast non-exchange type of quick-hardening track, it would be more effective to reduce the construction time and costs. In this paper, pouring materials with high permeability are suggested and a construction method involving a layer separation pouring process considering the void condition is introduced in order to develop ballast non-exchange type of QHT. The separate pouring method can secure the required strength because optimized materials are poured into the upper layer and the lower layer for each void ratio condition. To ensure this process, a rheology analysis was conducted on the design of the pouring materials according to aggregate size, the aggregate distribution, the void ratio, the void size, the tortuosity and the permeability. A polymer series was used as the pouring material of the lower layer to secure the void filling capacity and for adhesion to the fine-grained layer. In addition, magnesium-phosphate ceramic (MPC) was used as the pouring material of the upper layer to secure the void-filling capacity and for adhesion of the coarse-grained layer. As a result of a mechanics test of the materials, satisfactory performance corresponding to existing quick-hardening track was noted.

Distribution of phosphorus in particle-size separates and specific gravity separates of soils (입경 및 비중별(比重別) 토양분화과 인산분포(燐酸分布))

  • Hong, Jung-Kook
    • Korean Journal of Soil Science and Fertilizer
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    • 제12권4호
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    • pp.179-187
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    • 1980
  • 1) Soils (volcanic ash and muck) were fractionated into particle-size separates (200 - 20, 20 - 2, 2 - 0.5 and finer than $0.5{\mu}$ in diamter), and of which the silt fraction was further fractionated into specific gravity separates (more than 2.0, 2.0 - 1.7, 1.7 - 1.4 and less than 1.4 in $g/cc^3$). And total organic and inorganic phosphorus in the separates were determined. 2) The amounts of total, organic and inorganic phosphorus distributed in the particle-size separates were as follows fine clay > coarse clay > silt > fine sand fraction. The increase rate in the amounts of phosphorus was great in the separates finer than $20{\mu}$, and greatest in the fine clay fraction. 3) The amounts of total, oganic and inorganic phosphorus distributed in the specific gravity separates were as follows: 2.0 - 1.7 > 1.7 - 1.4 > heavier than 2.0 fraction. The increase rate in the amounts of phosphorus was in the following order 2.0 - 1.7 > 1.7 - 1.4 > heavier than 2.0 fraction. 4) Distribution of carbon, amorphous aluminum and free iron oxides in the particle-size separates and the specific gravity separates were examined, and the distribution and the formes of organo-minera1 complexes in the separates were discussed to shed light on the factors affecting the distribution of phosphorous into the separates. And it was estimated that there was close relation among the distribution of organic and inorganic phosphorus, and the distribution and the formes of organo-minera1 complexes.

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Runoff Pattern in Upland Soils with Various Soil Texture and Slope at Torrential Rainfall Events (집중강우시 우리나라 밭토양의 토성과 경사에 따른 물유출 양상)

  • Jung, Kang-Ho;Hur, Seung-Oh;Ha, Sang-Geon;Park, Chan-Won;Lee, Hyun-Haeng
    • Korean Journal of Soil Science and Fertilizer
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    • 제40권3호
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    • pp.208-213
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    • 2007
  • When overland flow water is small and slow, it moves down a stream slowly and we use it as available resource. However, it could not only be good for nothing but arouse an inundation if a lot of runoff pour down to stream at a torrential rain. So it is important to know how much water to flow out and be stored in soil and on land in order to predict a flood and conserve soil and water quality. We intended to develop the prediction model of runoff in upland at a torrential rain and conducted lysimeter study in soybean cultivation and bare soil with 3 slopeness, 3 slope length and 5 soil texture from 1985 to 1991. The data of rainfall and runoff were used when daily rainfall was over 80 mm, the level of torrential rain warning. Minimum rainfall occurring runoff (MROR) was dependent on surface coverage and slope length. However soil texture and slopeness had a little influence on MROR. Runoff after MROR increased in proportion to precipitation which depended on surface coverage, soil texture and slope. Runoff ratio was larger in fine texture and bare soil than coarse soil and soybean coverage. Runoff ratio was in proportion to a square root of slope angle(radian) and reduced with slope length to converge a certain value. From these basis, we developed the prediction model following as $$Runoff(mm)=a(s^{0.5}+l^b)(Rainfall(mm)-80(1-e^{-bl}))$$ where a is a coefficient relevant soil hydraulic properties, b is a surface coverage coefficient, s is a slope angle and l is a slope length. The coefficient a was 0.5 in sandy loam and 0.6 in clay, and b was 0.06 in bare soil and 0.5 in soybean cultivation.

A Carrier Frequency Synchronization Scheme for modified ATSC Systems (수정된 ATSC 전송 시스템을 위한 반송파 주파수 동기부 설계에 관한 연구)

  • Jeon, Young-Gon;Kim, Joon-Tae
    • Journal of Broadcast Engineering
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    • 제16권1호
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    • pp.96-107
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    • 2011
  • Recently, studies of 3D HDTV broadcasting technology have been processed actively. Korea is making efforts to modify Advanced Television Systems Committee (ATSC) 8-Vestigial Side Band (8-VSB) systems for terrestrial 3D HDTV broadcasting services. We intend to adopt a new frame structure to use PN (Pseudo-Noise) sequence as frame header, and VSB modulation. PN sequence is used to recover carrier freqeuncy offset, carrier phase error. In this paper, we will describe this system as the modified ATSC systems. The receiver of the modified ATSC system should be able to estimate and recover carrier frequency offset exactly. A existing ATSC systems inserts pilot to recover carrier frequency offset, on the other hand the modified ATSC systems use PN sequence to recovery carrier frequency offset without the use of pilot. In this paper, we introduce carrier frequency recovery (CFR) scheme for the modified ATSC systems. The proposed CFR scheme is composed of coarse CFR scheme using Fitz algorithm and fine CFR scheme using a simple PN sequence correlation algorithm. And, the symbol information of QAM modulated signal is contained in both In-phase (I)channel and Quadrature-phase (Q)channel. However the symbol information of VSB modulated signal is contained in I channel, and Q channel is just Hilbert transform of I channel. For the reason, VSB modulated symbols can not have fixed phase like QAM modulated symbols, and VSB modulated symbols is more sensitive to carrier frequency offset. Therefore we perform phase correction of received PN sequence to improve performance.

A Study on the Applicability of Heavyweight Waste Glass and Steel Slag as Aggregate in Heavyweight Concrete (고밀도 폐유리와 제강슬래그의 중량 콘크리트 골재로의 적용성에 관한 연구)

  • Choi, So-Yeong;Kim, Il-Sun;Choi, Yoon-Suk;Yang, Eun-Ik
    • Journal of the Korea institute for structural maintenance and inspection
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    • 제23권2호
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    • pp.107-115
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    • 2019
  • The many countries are facing the shortage of natural resources, and the supply of aggregates are being exhausted. To consider this situation a variety of studies were performed for the development of alternative resources. In particular, high density filler material was used for shielding radioactive waste, large amount of natural aggregates are required in order to produce filler material. Also, in order to improve the shielding performance of filler material, it is required to increase the density of the filler material. Therefore, in this study was carried out to provide basic data for expanding the feasibility of high density industrial waste resource as aggregate in heavyweight concrete. From the test results, OPC case, concrete strength decreased by using heavyweight waste glass as fine aggregate, however, it is improved by using mineral admixture as binder. Therefore, when the heavyweight waste glass and steel slag are applied to heavyweight concrete, it is desirable to use mineral admixture, especially to use BFS than FA. Meanwhile, when the steel slag was replaced as coarse aggregate of heavyweight concrete, elasticity of modulus and radiation shielding performance can be improved owing to high density of steel slag.

Surface Sediment and Suspended Material in Deukryang Bay (득량만의 퇴적물 및 부유물 특성)

  • 공영세;이병걸
    • 한국해양학회지
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    • 제29권3호
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    • pp.269-277
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    • 1994
  • Process of resuspension and accumulation well explaines the characteristics of surface sediment size distribution and suspended material in Deukryang Bay. Most of the surface sediments of the bay show asymmetric unimodal size distribution, which is found also in sediments from western part of the inner shelf mud area between Keomundo and Yokchido islands. Investigation of the size curves indicates that surface sediment in Deukryang Bay is a deposit of suspended coastal sediment transported east along southern coast of Korea. The distribution pattern of coarse sit fraction content in the surface sediment is very similar to that of computed current velocity (Lee, 1994), suggesting that fine sediment on the bed may reassumed and accumulate repeatedly due to shallow depth and strong tidal current in Deukryang Bay. The process of repeated resuspension and accumulate repeatedly due to shallow depth and strong tidal current in Deukryang Bay. The process of repeated resuspension and accumulation seems to be responsible not only to the asymmetric size distribution of the surface sediment, but also to the amount of suspended material in the bay. The difference of suspended material concentration between surface and near bottom water in summer is two times as large as that the in winter. This seems to derive from the fact that stratification of water mass prevails in summer, while total water mass is vertically mixed in winter. It was found that the most important factors to decide distribution of suspended material in Deukryang Bay are the physical properties of water mass such as current velocity and stratification, and water depth, in part with the supply of suspended sediment by rivers.

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Thermal Shock Resistance According to the Manufacturing Process of Lanthanum Gadolinium Zirconate Ceramic Igot for Thermal Barrier Coating by Electron Beam in the La2O3-Gd2O3-ZrO2 System (전자빔 증착 열차폐 코팅용 란타늄-가돌리늄 지르코네이트(La2O3-Gd2O3-ZrO2계) 세라믹 잉곳의 제조공정에 따른 열충격 저항성)

  • Choi, Seona;Chae, Jungmin;Kim, Seongwon;Lee, Sungmin;Han, Yoonsoo;Kim, Hyungtae;Jang, Byungkoog;Oh, Yoonsuk
    • Journal of the Korean institute of surface engineering
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    • 제50권6호
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    • pp.465-472
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    • 2017
  • The ingot fabrication conditions related with the thermal shock bearing phase and microstructure have investigated for the rare earth zirconate ceramic material, lanthanum gadolinium zirconate, as a thermal barrier coating using electron beam evaporation method. The thermal shock resistance of the prepared ingot was evaluated by high energy electron beam irradiation. The rare earth zirconate ceramic powder was prepared by controlling the raw material powder composition of $La_2O_3$, $Gd_2O_3$ and $ZrO_2$ so as to have a composition of $(La_{0.3}Gd_{0.7})_2Zr_2O_7$ which was selected from the former study. Ingot samples were prepared under two conditions. The first condition is prepared by sintering the prepared powder mixture to form an ingot. The second condition is prepared by calcining the prepared powder mixture to form a composite phase and then sintering to form an ingot. X-ray diffraction(XRD) and Scanning Electron Microscope(SEM) were used to analyze phase forming behavior and microstructure of ingot samples. Nanoindentation method used to obtain elastic modulus and hardness of each ingot specimen. Also the stress distribution of ingot was simulated by using FEM method assuming the ingot surface was exposed to electron beam. As a results, in the case of an ingot having a network-shaped microstructure in which relatively coarse pores are included, it seems that the thermal shock resistance was higher than in the case of an ingot having a microstructure composed of relatively fine grains only or particles with the similar level size when the high energy electron beam irradiation.

A study for recycling plan of excavated soil and filter cake of slurry shield TBM for road construction (도로공사 이수식 쉴드 TBM 굴착토 및 필터케이크 재활용방안 연구)

  • Nam, Sung-min;Park, Seo-young;Ahn, Byung-cheol
    • Journal of Korean Tunnelling and Underground Space Association
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    • 제24권6호
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    • pp.599-615
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    • 2022
  • In order to excavate underground tunnel most safely such as Han river, the slurry shield TBM method is applied to cope with face of high water pressure for many metro projects. In downtown subway project most of excavated soil is discharged externally whereas in road construction excavated soil is used as filling materials so it becomes important factor for success of the project. After excavated soil, weathered rock and soft rock are discharged with bentonite through discharge pipe to slurry treatment plant then those soils are separated in separation plant according to those size. Fine grained soil has been discarded together with filter cake but it is not toxic and can be mixed with coarse aggregate in proper ratio so this study is performed to find use of qualified filling material to meet quality standard. Therefore, in this study, legal standards and quality standards for the utilization of excavated soil of the slurry shield TBM method were examined and test was conducted to derive recycling way for filter cake and aggregate. And a plan for using it as a filling material for road construction was derived. Because bentonite is a clay composed of montmorillonite, and the excavated soil in the tunnel is also non-toxic, disposal of this material can waste social cost so it is expected to be helpful in the underground space development project that carries out the TBM project by recycling it as a valuable resource.