• Title/Summary/Keyword: Coal slurry

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Numerical and Experimental Study on the Coal Reaction in an Entrained Flow Gasifier (습식분류층 석탄가스화기 수치해석 및 실험적 연구)

  • Kim, Hey-Suk;Choi, Seung-Hee;Hwang, Min-Jung;Song, Woo-Young;Shin, Mi-Soo;Jang, Dong-Soon;Yun, Sang-June;Choi, Young-Chan;Lee, Gae-Goo
    • Journal of Korean Society of Environmental Engineers
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    • v.32 no.2
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    • pp.165-174
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    • 2010
  • The numerical modeling of a coal gasification reaction occurring in an entrained flow coal gasifier is presented in this study. The purposes of this study are to develop a reliable evaluation method of coal gasifier not only for the basic design but also further system operation optimization using a CFD(Computational Fluid Dynamics) method. The coal gasification reaction consists of a series of reaction processes such as water evaporation, coal devolatilization, heterogeneous char reactions, and coal-off gaseous reaction in two-phase, turbulent and radiation participating media. Both numerical and experimental studies are made for the 1.0 ton/day entrained flow coal gasifier installed in the Korea Institute of Energy Research (KIER). The comprehensive computer program in this study is made basically using commercial CFD program by implementing several subroutines necessary for gasification process, which include Eddy-Breakup model together with the harmonic mean approach for turbulent reaction. Further Lagrangian approach in particle trajectory is adopted with the consideration of turbulent effect caused by the non-linearity of drag force, etc. The program developed is successfully evaluated against experimental data such as profiles of temperature and gaseous species concentration together with the cold gas efficiency. Further intensive investigation has been made in terms of the size distribution of pulverized coal particle, the slurry concentration, and the design parameters of gasifier. These parameters considered in this study are compared and evaluated each other through the calculated syngas production rate and cold gas efficiency, appearing to directly affect gasification performance. Considering the complexity of entrained coal gasification, even if the results of this study looks physically reasonable and consistent in parametric study, more efforts of elaborating modeling together with the systematic evaluation against experimental data are necessary for the development of an reliable design tool using CFD method.

An Experimental Study on the Evaporation and Ignition of CWS Droplets (CWS액적의 증발 및 점화에 관한 실험적 연구)

  • 안국영;백승욱;김관태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1246-1252
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    • 1993
  • Coal-Water slurry (CWS) is a new potential form of fuel for use in power plants and industrial furnaces. The evaporation and ignition characteristics of CWS have been studied in the post-flame region generated by a flat flame burner. Individual droplets with initial diameters of 1-3mm were supported around the thermocouples and raidly exposed to a hot gas stream. The gas temperature ranged between $950^{\circ}C$ and 1600.deg. C at atmospheric pressure. The effect of droplet size, gas temperature and radiative heat transfer by screen were studied experimentally. The ignition criterion was either a rapid temperature rise in time-temperatuire curves or onset of visible flame in experiment. Incresing the gas temperature or decreasing the droplet size reduced the time required for evaporation and ignition.

Evaluation of SO2 Absorption Efficiency for Calcined Oyster Shell Slurry Using a Simulated Spray Type-flue Gas Desulfurization (FGD) System: A Comparative Study with Limestone Slurry (모사 Spray Type 배연탈황설비를 이용한 소성패각 슬러리의 SO2 흡수능 평가: 석회석과의 비교연구)

  • Kim, Seok-Hwi;Hong, Bum-Uh;Lee, Jin-Won;Cha, Wang-Seok;Kim, Kangjoo;Moon, Bo-Kyung
    • Economic and Environmental Geology
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    • v.52 no.2
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    • pp.119-128
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    • 2019
  • About 300,000 tones of oyster shell are annually produced in Korea and, thus, a massive recycling plan is required. Many desulfurizing studies using oyster shells with chemical composition of $CaCO_3$ have been performed so far; however, most of them have focused on dry desulfurization. This study investigates the possibility of using oyster shells for wet desulfurization after calcination. For this, a simulated wet desulfurization facility of spray type was devised and compared the SOx-stripping characteristics of calcined oyster shell with those of limestone. The calcined oyster shell slurry indicate a better desulfurizability than the slurries of raw shell or limestone because the oyster shell transformed to a more reactive phase ($Ca(OH)_2$) by the calcination and hydration. Because of this reason, when the calcined oyster shell slurries were used, the reaction residue showed the higher gypsum ($CaSO_4{\cdot}2H_2O$) contents than any other cases. In the continuous desulfurization experiments, calcined oyster shell slurry showed a wider pH variation than limestone or raw oyster shell slurries, another clear indication of high reactivity of calcined oyster shells for $SO_2$ absorption. Our study also shows that the efficiency of wet desulfurization can be improved by the use of calcined oyster shells.

Variation of Liquid to Gas Ratio and Sulfur Oxide Emission Concentrations in Desulfurization Absorber with Coal-fired Thermal Power Plant Outputs (석탄화력 발전설비의 출력에 따른 탈황 흡수탑 액기비와 황산화물 배출농도 변화에 대한 연구)

  • Kim, Kee-Yeong;Moon, Seung-Jae
    • Plant Journal
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    • v.14 no.4
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    • pp.39-47
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    • 2018
  • In this research, when the output of the standard coal-fired thermal power plant operating continuously at the rated output of 500 MW is changed to operate at 300 to 500 MW, the amount of sulfur oxide produced and the amount of sulfur oxide in the absorption tower of desulfurization equipment and proposed an extra liquid to gas ratio improvement inversely proportional to the output. In order to calibrate the combustion efficiency at low power, the ratio of sulfur oxides relative to the amount of combustion gas is increased as the excess air ratio is increased. When the concentration of sulfur oxide at the inlet of the desulfurization absorber was changed from 300 to 500 ppm along with the output fluctuation. The liquid to gas ratio of limestone slurry and combustion gas was changed from 10.99 to 16.27. Therefore, if the concentration of sulfur oxides with output of 300 MW is x, The following correlation equation is recommended for the minimum required flow rate of slurry for the reduction of surplus energy due to the increase of the liquid weight at low load. $y1[m^3/sec]=0.11x+3.74$

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Numerical and Experimental Study on the Increase of Removal Efficiency of SO2 in a Laboratory Scale Electrostatic Spray Drying Absorber (실험실 규모 정전기 분무형 반건식 세정기의 SO2 제거효율 향상에 대한 계산 및 실험적 연구)

  • Byun, Young-Cheol;Hwang, Jung-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.8
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    • pp.1111-1120
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    • 1998
  • Spray Drying Absorber(SDA) system, where the combustion product gas is mixed with atomized limestone-slurry droplets and then the chemical reaction of $SO_2$ with alkaline components of the liquid droplets forms sulfates, has been widely used to eliminate $SO_2$ gas from coal fired power plants and waste incinerators. Liquid atomization is necessary because it can maximize the reaction efficiency by increasing the total surface area and dispersion angle of the alkaline components. First, numerical calculations using FLUENT are carried out to investigate $SO_2$ concentration distribution and thus to calculate $SO_2$ removal efficiency. So to attain the optimized spray conditions, then an electrostatic spraying system is set up and spray visualization is performed to show the effect of an electric field on overall droplet size. Next, the effect of an electric field on the concentrations of $SO_2$ is experimentally examined. Field strength is varied from -10 kV to 10 kV and configurations of conduction charging and induction charging are utilized. Consequently, the electrostatic removal efficiency of 501 increases about 30% with the applied voltage of ${\pm}10kV$ but is independent of polarity of the applied voltage. It Is also found that the conduction charging configuration results in higher efficiency of $SO_2$ removal that the induction charging configuration. Finally, the effect of slurry temperature on $SO_2$ removal is studied. The temperature influences on the electrostatic removal efficiency of $SO_2$.

Atomization characteristics of burner nozzle for entrained flow gasifier (습식 석탄 가스화 장치에서 버너노즐에 따른 미립화 특성)

  • Ra, Ho-Won;Lee, Jae-Goo;Choi, Young-Chan;Yoon, Sang-Jun;Son, Young-Il;Hong, Jae-Chang
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.353-355
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    • 2008
  • 최근 석탄 가스화 기술은 화석연료인 석탄을 기존의 공해물질 발생을 90%이상 줄이면서 고효율로 활용할 수 있는 방법으로 각광받고 있다. 본 연구는 습식 석탄 가스화기에서 가스화의 핵심적인 요소인 버너의 분무 관계 분야에 대한 분무 특성 및 무화성능을 높일 수 있는 분무기의 구조 및 운전 조건 등을 제시 할 목적으로 분무 시 내부를 관찰 할 수 있는 아크릴을 이용하여 내부 혼합식 버너를 제작하였다. 미립화 특성을 파악하기 위하여 $O_2$/Fuel Ratio 및 버너의 내부 혼합 방식, 분사각도, 각 분사 높이에 따른 미립화 특성을 관찰하였으며, 입도 분석은 심파텍사의 입도 분석기를 이용하여 측정하였다. 내부 혼합식 버너의 입도는 분사 각도와 $O_2$/Fuel Ratio에 따라서 변화하는 경향을 나타냈으며, 공급되어지는 Fuel은 석탄 슬러리와 물을 이용하여 각각의 입도를 측정하였다. slurry의 공급량이 고정된 상태에서 산소 공급량이 증가함에 따라 미립화도는 증가하는 경향을 나타내었으며, 슬러리 공급량과 산소 공급량이 동일한 경우 버너의 분사 각도에 따라 미립화도가 다르게 나타나는 특성을 관찰하였다.

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A Study on the Application Limestone Sludge to the Flue Gas Desulfurization Process (제철 산업부산물인 석회석 슬러지의 배연탈황 공정 적용에 관한 연구)

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Lee, Jong Kyu;Song, Hun;Yun, Young Min
    • Journal of the Korean Ceramic Society
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    • v.51 no.6
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    • pp.575-583
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    • 2014
  • The flue gas desulfurization (FGD) process is currently the most effective process utilized to remove sulfur dioxide from stack gases of coal-fired plants. However, FGD systems use a lot of limestone as desulfurizing agent. In this study, we use limestone sludge, which is a by-product of the steel industry, to replace the desulfurizing agent of the FGD system. The limestone particle size is found to be unrelated to the desulfurizing rate; the gypsum purity, however, is related. Limestone sludge mixes with limestone slurry delivered at a constant rate in a desulfurizing agent with organic acid are expected to lead to a high desulfurization efficiency and high quality by-product (gypsum).

Properties and Applicability Evaluation of Control Low Strength Materials Used Industrial by-Products of A Great Quantity (다량의 산업부산물을 활용한 슬러리계 되메움 재료의 물성 및 현장적용 가능성 평가)

  • Liao, Xiaokai;Her, Jae-Won;Kim, Dong-Hun;Lim, Nam-Gi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.40-41
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    • 2020
  • This study has resulted in the following findings. First, Using more than 30% of GBFS to replace FA enabled bleeding control through improved fluidity. Moreover, it has been confirmed that effective strength and proper quality can be achieved when it was applied as a backfilling material with higher early strength than the base material. Second, When using more than 30% of FNS to replace sand, it was found that adding 0.3~0.35 of the AE agent is effective for bleeding control through improved fluidity. Third, When using more than 30% of both GBFS and FNS in combination, it was found that adding 0.3~0.35 of the AE agent is effective for bleeding control through improved fluidity. Also, it was confirmed that proper mixing of 15~60% of GF secured the effective strength and desired quality as a refiller and joint filler material.

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Evaluation of Field Applicability of Controlled Low Strength Materials as Cavity Filling Materials Various Industrial by Products (공동충전재로써 산업부산물을 복합적으로 활용한 슬러리계 되메움의 현장적용성 평가)

  • Liao, XiaoKai;Kim, Dong-Hun;Lim, Nam Gi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.72-73
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    • 2021
  • In this study, the engineering characteristics of CLSM mixed with GBFS and GF were identified to review the applicability as a replacement material and further evaluate the recharge and field applicability as a joint filler material. First, Using more than 30% of GBFS to replace FA enabled bleeding control through improved fluidity. Second, When using more than 30% of FNS to replace sand, it was found that adding 0.25~0.35 of the AE agent is effective for bleeding control through improved fluidity. Third, When using more than 30% of both GBFS and FNS in combination, it was found that adding 0.3~0.35 of the AE agent is effective for bleeding control through improved fluidity. Also, it was confirmed that proper mixing of 15~60% of GF secured the effective strength and desired quality as a refiller and joint filler material.

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Geotechnical Applications of Industrial By-products for Reducing Environmental Impacts - ln the Case of Pulverized Coal Fly Ashes -

  • Kazuya Yasuhara;Sumio Horiuchi;Hideo Komine
    • Proceedings of the Korean Geotechical Society Conference
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    • 2001.10a
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    • pp.29-62
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    • 2001
  • Based on the results from investigation of behaviour of pulverized fly ashes (PFA) at laboratory and field, the way how to reduce the environmental impacts to geotechnical practices Is considered and described. In order to reduce discharged industrial by-products, it should primarily be emphasized that an effort are made as much as possible not to put into homing. Secondarily, an effort must be made to increase amount of utilization to geotechnical engineering practices. In addition, from an environmental point of view, we should challenge to create innovative materials which are eligible for controlling other wastes and remedying contamination m soils by using industrial byproducts which belong to wastes This Is a new concept in which the polluting materials can be eliminated by making use of wastes. Based on the above-stated concept, the previous and possible utilization of PFA is classified into: (1 ) reclamation, embankment or backfill material, (2) light weight geo-material, (8) soil stabilization/improvement, and (4) environmental material. The reason why PFA, in particular, slurry PFA has been used and will possibly be used more widely is due to the fact that PFA has the advantages : (i) low specific gravity leading to a light weight geomaterial, (ii) high pozzolanic activity enhancing strength, especially due to cement addition, and (iii) spherical shape of particles producing isotropy and then pumpability. As well as the concept of reducing geo-environmental impacts, the present text mainly describes the successful results at laboratory and field which have been obtained by the authors. The most important issue hi application of byproducts including PFA for geotechnical practices is to prevent leakage of polluted substances from sedimentary deposits, ground and earth structures. As one of possible techniques far achieving this purpose, a method of washing off the polluted substances by hot water is described.

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