• 제목/요약/키워드: Coal gasification process

검색결과 94건 처리시간 0.023초

석탄가스화를 이용한 수소생산 기술현황 및 프로젝트 분석 (A Study on Technology Status and Project of Hydrogen Production from Coal Gasificiation)

  • 고승모;장호창
    • 한국가스학회지
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    • 제27권1호
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    • pp.1-12
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    • 2023
  • 석탄가스화는 석탄을 불완전 연소하여 수소와 일산화탄소로 이루어진 합성가스를 생성하는 공정이다. 기 존 석탄 연소와 달리 질소 산화물이나 황 산화물이 배출되지 않고 미세먼지 발생량이 적어 석탄을 청정하게 이용할 수 있으며 합성가스를 통해 부가적인 화학물질을 생산할 수 있다. 석탄가스화는 합성가스 생산방식에 따라 석탄가스화복합화력발전(Integrated Gasification Combined Cycle, IGCC), 플라즈마 석탄가스화, 지하석탄 가스화(Underground Coal Gasification, UCG)로 분류된다. 최근에는 합성가스의 수소를 활용하기 위하여 일산화탄소를 수소로 전환하는 수성가스전환(Water Gas Shift, WGS) 반응기와 이산화탄소를 포집하는 설비를 결합하는 사례가 늘고 있다. 본 연구에서는 석탄가스화와 합성가스를 이용한 수소 생산 방법에 대하여 정리하였으며 현재 진행되고 있는 석탄가스화를 이용한 수소 생산 프로젝트를 조사하였다.

Numerical and experimental study for Datong coal gasification in entrained flow coal gasifier

  • Park, Y. C.;Park, T. J.;Kim, J. H.;Lee, J. G.
    • 한국에너지공학회:학술대회논문집
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    • 한국에너지공학회 2001년도 추계 학술발표회 논문집
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    • pp.69-76
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    • 2001
  • The coal gasification process of a slurry feed type, entrained-flow coal gasifier was numerically predicted in this paper. By divding the complicated coal gasification process into several simplified stages suh as slurry evaporation, coal devolitilisation and two-phase reactions coupled with turbulent flow and two-phase heat transfer, a comprehensive numerical model was constructed to simulate the coal gasification process. The k-$\varepsilon$turbulence model was used for the gas phase flow while the Random-trajectory model was applied to describe the behavior of the coal slurry particles. The unreacted-core shrinking model and modified Eddy Break-Up(EBU) model were used to simulate the heterogeneous and homogeneous reactions, respectively. The simulation results obtained the detailed informations about the flow field, temperature inside the gasifier. Meanwhile, the simulation results were compared with the experimental data as function of $O_2$/coal ratio. It illustrated that the calculated carbon conversions agreed with the measured ones and that the measurd quality of the atngas was better than the calculated one when the $O_2$/coal ratio increases. The result was related with the total heat loss through the gasifier and uncertain kinetics for the heterogeneous reactions.

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분류층 습식 석탄가스화 기술 (Entrained-Flow Coal Water Slurry Gasification)

  • 라호원;이시훈;윤상준;최영찬;김재호;이재구
    • Korean Chemical Engineering Research
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    • 제48권2호
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    • pp.129-139
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    • 2010
  • 석탄으로부터 수소, 일산화탄소 등의 가스 연료를 생산하기 위하여 개발된 석탄 가스화 공정은 이산화탄소 저장, 환경 유해 물질 저감 등의 우수성으로 인하여 최근 세계 각국에서 앞다투어 개발에 나서고 있다. $75{\mu}m$ 이하의 미분탄을 이용하는 분류층 가스화 공정은 용량의 대형화가 쉽고, 에너지 전환 효율이 우수하여 석탄가스화복합발전(IGCC) 등에 널리 이용되고 있다. 특히 석탄슬러리를 원료로 사용하는 습식 분류층 가스화 공정은 기술적으로 성숙되어 가장 많이 보급되고 있다. 본 논문에서는 습식 분류층 가스화 공정을 이루는 석탄전처리, 버너, 가스화기, 슬래그용융, 가스화 운전 특성과 설계 및 해석을 위한 수치모사 등의 요소기술 개발 현황을 고찰하였다. 습식 석탄가스화는 IGCC 플랜트에서 뿐만 아니라 합성석유, SNG, 화학원료 제조용으로 활용될 수 있으며 융합 공정, 연료 다변화 등에 대응하기 위하여 요소기술별 추가적인 기술개발이 이루어져야 할 것으로 판단된다.

민감도 해석을 통한 무회분 석탄의 가스화 최적 운전조건 도출 (Optimization of Operating Condition on Gasification of Ash-free Coal by Using the Sensitivity Analysis of ASPEN Plus)

  • 박성호;전동환;윤성필;정석우;최호경;이시훈
    • 청정기술
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    • 제20권3호
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    • pp.298-305
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    • 2014
  • 석탄에 포함되어 있는 회분은 환경오염을 유발시킬 수 있으며, 고온에서 운전되는 발전 설비에 융착되어 열전달 효율을 저하시키는 문제점을 가지고 있다. 이러한 문제를 해결하기 위해서 알칼리나 산, 또는 유기 용매를 이용하여 석탄 내의 회분을 제거하기 위한 연구와 함께 무회분 석탄을 이용한 석탄화력 발전 및 석탄가스화 복합발전에 대한 타당성 연구가 활발히 진행 중이다. 따라서 본 연구에서는 200 ppm급 무회분 석탄을 석탄가스화 발전에 이용하기 위해서 필요한 가스화기 운전조건을 ASPEN $Plus^{(R)}$ 공정모사의 민감도 해석을 바탕으로 도출하였다. 특히 석탄가스화 공정은 열분해, 휘발분 연소, 촤 가스화 공정으로 나누어 해석을 진행하였으며, 1.5 톤일급 비용융(non-slagging) 가스화기의 크기 및 운전 조건을 반영하여 모델링 하였다.

고품질 골재 전환을 위한 석탄 가스화 용융슬래그의 전처리 공정 개발 (Development of a Pretreatment Process for Coal Gasification Slag to Convert High-quality Aggregates.)

  • 후윈야오;한수환;임군수;한준희;김종;한민철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 가을 학술논문 발표대회
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    • pp.122-123
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    • 2021
  • This study examines the performance of pretreatment process system as the initial construction stage of the pretreatment process system to use CGS, a by-product generated in IGCC, as a concrete fine aggregate of construction materials. The process undergoes a grinding process capable of grinding to a predetermined particle size during primary grinding and a sorting plant through sieve grading of 2.5 mm or less for particle size correction. Afterwards, it is hoped that the use of coal gasification slag of Korean IGCC as a fine aggregate for concrete will be distributed and expanded by producing quality-improved CGS fine aggregate using water as a medium for removing impurities and particulates.

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2단 분류층 가스화기에서 합성가스 생성을 위한 석탄 슬러리 가스화에 대한 수치 해석적 연구 (Numerical simulation of gasification of coal-water slurry for production of synthesis gas in a two stage entrained gasifier)

  • 서동균;이선기;송순호;황정호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2007년도 추계학술대회 논문집
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    • pp.417-423
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    • 2007
  • Oxy-gasification or oxygen-blown gasification, enables a clean and efficient use of coal and opens a promising way to CO2 capture. The coal gasification process of a slurry feed type, entrained-flow coal gasifier was numerically predicted in this paper. The purposes of this study are to develop an evaluation technique for design and performance optimization of coal gasifiers using a numerical simulation technique, and to confirm the validity of the model. By dividing the complicated coal gasification process into several simplified stages such as slurry evaporation, coal devolatilization, mixture fraction model and two-phase reactions coupled with turbulent flow and two-phase heat transfer, a comprehensive numerical model was constructed to simulate the coal gasification process. The influence of turbulence on the gas properties was taken into account by the PDF (Probability Density Function) model. A numerical simulation with the coal gasification model is performed on the Conoco-Philips type gasifier for IGCC plant. Gas temperature distribution and product gas composition are also presented. Numerical computations were performed to assess the effect of variation in oxygen to coal ratio and steam to coal ratio on reactive flow field. The concentration of major products, CO and H2 were calculated with varying oxygen to coal ratio (0.2-1.5) and steam to coal ratio(0.3-0.7). To verify the validity of predictions, predicted values of CO and H2 concentrations at the exit of the gasifier were compared with previous work of the same geometry and operating points. Predictions showed that the CO and H2 concentration increased gradually to its maximum value with increasing oxygen-coal and hydrogen-coal ratio and decreased. When the oxygen-coal ratio was between 0.8 and 1.2, and the steam-coal ratio was between 0.4 and 0.5, high values of CO and H2 were obtained. This study also deals with the comparison of CFD (Computational Flow Dynamics) and STATNJAN results which consider the objective gasifier as chemical equilibrium to know the effect of flow on objective gasifier compared to equilibrium. This study makes objective gasifier divided into a few ranges to study the evolution of the gasification locally. By this method, we can find that there are characteristics in the each scope divided.

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석탄 합성가스 제조를 위한 pilot급 가스화 시스템 운전특성 (Operation Characteristics of Pilot-Scale Gasification System for Coal Syngas Production)

  • 정석우;정우현;이승종;윤용승
    • 신재생에너지
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    • 제3권4호
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    • pp.90-97
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    • 2007
  • Gasification has been regarded as a very important technology to decrease environmental pollution and to obtain higher efficiency. The coal gasification process converts carbon containing coal into a syngas, composed primarily of CO and $H_2$. And the coal syngas can be used as a source for power generation or chemical material production. This paper illustrates the opeartion characteristics and results of pilot-scale coal syngas production facilities. The entrained-bed pilot scale coal gasifier was operated normally in the temperature range of $1,300{\sim}1,400^{\circ}C,\;2{\sim}3kg/cm^2$ pressure. And Indonesian KPC coal produced syngas that has a composition of $46{\sim}54%\;CO,\;20{\sim}26%\;H_2,\;and\;5{\sim}8%\;CO_2$.

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석탄 합성가스 제조를 위한 pilot급 가스화 시스템 운전특성 (Operation Characteristics of Pilot-Scale Gasification System for Coal Syngas Production)

  • 정석우;정우현;이승종;윤용승
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2007년도 추계학술대회 논문집
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    • pp.429-432
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    • 2007
  • Gasification has been regarded as a very important technology to decrease environmental pollution and to obtain higher efficiency, The coal gasification process converts carbon containing coal into a syngas, composed primarily of CO and $H_2$. And the coal syngas can be used as a source for power generation or chemical material production. This paper illustrates the operation characteristics and results of pilot-scale coal syngas production facilities. The entrained-bed pilot scale coal gasifier was operated normally in the temperature range of $1,300{\sim}1,400^{\cdot}C$, $2{\sim}3kg/cm^2$ pressure. And Indonesian KPC coal produced syngas that has a composition of $46{\sim}54$% CO, $20{\sim}26$% $H_2$, and $5{\sim}8$% $CO_2$.

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석탄 가스화 반응의 동적 거동 전산 모사 (Dynamic Modeling of Gasification Reactions in Entrained Coal Gasifier)

  • 지준화;오민;김시문;김미영;이중원;김의식
    • 한국수소및신에너지학회논문집
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    • 제22권3호
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    • pp.386-401
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    • 2011
  • Mathematical models for various steps in coal gasification reactions were developed and applied to investigate the effects of operation parameters on dynamic behavior of gasification process. Chemical reactions considered in these models were pyrolysis, volatile combustion, water shift reaction, steam-methane reformation, and char gasification. Kinetics of heterogeneous reactions between char and gaseous agents was based on Random pore model. Momentum balance and Stokes' law were used to estimate the residence time of solid particles (char) in an up-flow reactor. The effects of operation parameters on syngas composition, reaction temperature, carbon conversion were verified. Parameters considered here for this purpose were $O_2$-to-coal mass ratio, pressure of reactor, composition of coal, diameter of char particle. On the basis of these parametric studies some quantitative parameter-response relationships were established from both dynamic and steady-state point of view. Without depending on steady state approximation, the present model can describe both transient and long-time limit behavior of the gasification system and accordingly serve as a proto-type dynamic simulator of coal gasification process. Incorporation of heat transfer through heterogenous boundaries, slag formation and steam generation is under progress and additional refinement of mathematical models to reflect the actual design of commercial gasifiers will be made in the near futureK.

1톤/일 분류층가스화기에서 석탄과 석유코크스 혼합 슬러리의 가스화특성 (Gasification of Coal-Petroleum Coke-Water Slurry in a 1 ton/d Entrained Flow Gasifier)

  • 윤상준;최영찬;홍재창;라호원;이재구
    • Korean Chemical Engineering Research
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    • 제46권3호
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    • pp.561-566
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    • 2008
  • 석유코크스의 연료적 가치에 대한 관심이 증가하여, 세계적으로 정유공정이나 발전용으로 석유코크스 가스화 플랜트 적용 사례가 증가하고 있다. 본 연구에서는 1톤/일 규모의 석탄가스화 시스템을 활용하여 석유코크스 가스화를 위한 요소기술을 개발하고자 하였다. 석유코크스는 반응성이 낮아 가스화를 위한 산소소모량이 석탄보다 많이 소요되었으며, 석유코크스와 석탄을 각각 50%로 혼합한 연료의 경우, 합성가스 발열량은 $6.7{\sim}7.2MJ/Nm^3$ 수준을 보였다. 가스화 성능 면에서 전환율은 산소량 증가에 따라 92%이상까지 도달할 수 있었지만, 냉가스효율은 석탄보다 낮은 수준의 결과를 보였다. 이는 반응성이 낮은 석유코크스의 경우 가스화 성능 향상을 위해 버너 노즐부위에 대한 미립화 설계 보완이 필요한 것으로 파악되었다.