• Title/Summary/Keyword: Coal gasification process

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Study of Kinetics for Removal H2S by Natural Manganese ore Sorbent (황화수소 제거를 위한 천연망간광석 탈황제의 반응 속도 연구)

  • Yoon, Yeo Il;Kim, Myung Wook;Kim, Sung Hyun
    • Clean Technology
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    • v.7 no.3
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    • pp.187-194
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    • 2001
  • The desulfurization process which belongs to the gas refining part is the unit process that eliminates $H_2S$ and COS in the coal gas formed by the coal gasification part in the integrated gasification combined cycle(IGCC). In this study, natural manganese ores were selected as the raw material of the desulfurization sorbent due to economical efficiency. Initial rates for the reactions between $H_2S$ and desulfurization sorbent using natural manganese ores were determined in a temperature range of $400{\sim}800^{\circ}C$ using a thermobalance reactor. All reactions were first order with respect to $H_2S$ and were in accord with the Arrhenius equations. When sulfidation reaction was controlled by diffusion, the temperature dependence of the effective diffusivity was given by the Arrhenius equation. Activation energies and frequency factors were obtained from the product layer diffusion coefficient of various sorbents by plotting as Arrhenius equation form.

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Study on the immersion test of geopolymers made by recycling of coal ash (석탄회를 재활용한 지오폴리머 침지실험에 관한 연구)

  • Bang, John J.;Kang, Seunggu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.5
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    • pp.199-205
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    • 2018
  • A geopolymer was produced from coal ash generated from an integrated gasification combined cycle (IGCC) plant and its water resistance was evaluated. For this purpose, the geopolymer specimens were immersed in water for 30 days to measure changes in microstructure and alkalinity of the immersion liquid. Particularly, the experiment was carried out with foaming status of the geopolymers and parameters of room temperature aging condition, and immersion time. The foamed geopolymer containing 0.1 wt% Si-sludge had pores with a diameter of 1 to 3 mm and exhibited excellent foamability. Also, the calcium-silicate-hydrate crystal phase appeared in the foamed geopolymer. In the geopolymer immersion experiment, the pH of the immersion liquid increased with time, because the un-reacted alkali activator remained was dissolved in the immersion liquid. From the pH change of the immersion liquid, it was found that geopolymer reaction in the foamed specimen was completed faster than the non-foamed specimen. Through this study, it was possible to successfully produce foamed and non-foamed geopolymers recycled from IGCC coal ash. Also the necessary data for the safe application of IGCC coal ash-based geopolymers to areas where water resistance is needed were established; for example, the process conditions for room temperature aging time, effect of foaming status, immersion time and so on.

Performance Evaluation of IGCC Plants with Variation in Coal Rank and Coal Feeding System (탄종 및 석탄공급방식 변화에 따른 석탄가스화 복합발전 플랜트의 성능 평가)

  • 이승종;이진욱;윤용승
    • Journal of Energy Engineering
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    • v.6 no.2
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    • pp.176-187
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    • 1997
  • As a way to evaluate the performance of IGCC (Integrated Gasification Combined Cycle) processes, heating values of coal gas as well as plant efficiency were compared for different rank coals and coal feeding methods by employing the static process simulation technique. Performance of the process was compared with coal rank that was varied by three assorted bituminous coals and also by three subbituminous coals, in addition to the two types of feeding techniques, i.e., dry-feeding and slurry-feeding, that are utilized in entrained-bed coal gasifiers. For the verification of the simulation technique, simulated results were compared first with the actual pilot plant data published from Shell and Texaco. The simulation technique was, then, applied to other coals. Result from tests varying coal rank exhibits the trend of improving both heating content of the product gas and plant efficiency with increasing carbon content in coal. The effect of coal rank is more sensitive in slurry-feeding cases compared to the dry-feeding cases. In particular, considering notably lower values in gas heating value and plant efficiency calculated in the slurry-feeding case that uses a subbituminous coal, limited utilization of the slurry-feeding method for subbituminous coals can be expected. From the plant efficiency point of view, dry-feeding method resulted in higher simulated efficiency values by maximum 3% for subbituminous coals and ca. l% for bituminous coals.

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Numerical Analysis on the Heat Transfer Characteristics of Syngas Cooling System of an IGCC Process (IGCC 합성가스 냉각 시스템의 열전달 특성 연구)

  • Oh, Junho;Ye, In-soo;Park, Sangbin;Ryu, Changkook;Park, Sungku
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.65-68
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    • 2013
  • In a syngas cooling system of coal gasification process, fly slag carried by syngas deposit on the surface of heat exchanger. The deposited materials form a fouling layer with several millimeters thickness, disturbing heat transfer between steam and syngas. This study investigates flow and heat transfer characteristics of syngas in helical coil heat exchanger using computational fluid dynamics under clean and fouled surface condition. Process model were also designed and its results are in good agreement with CFD results.

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Effect of Strontium Carbonate Inorganic Binder Addition on Ceramic Candle Filter Matrix (세라믹 캔들 필터 지지체의 스트론튬 카보네이트 무기결합재 첨가 영향)

  • Han, Insub;Seo, Doowon;Hong, Kiseog;Kim, Seyoung;Yu, Jihang;Woo, Sangkuk
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.109.2-109.2
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    • 2010
  • 세라믹 필터는 여러 종류의 분진제거 시스템에서 연소 배가스 정제를 위한 가장 적절한 소재로 알려져 있다. 현재까지 다양한 형태의 세라믹 필터가 개발되고 있는데, 캔들 타입(candle type), 튜브 타입(tubular type), 평판 타입(parallel flow type) 등이 그 예이다. 통상적으로 세라믹 캔들 필터는 가압유동층복합발전(PFBC, Pressurize Fluidized-Bed Combustion), 석탄가스화복합발전(IGCC, Integrated coal Gasification Combined Cycle), 석탄가스화연료전지복합발전(IGFC, Integrated coal Gasification Fuel cell Combined cycle)에서 고온 배가스 정제용으로 사용되고 있다. 일반적으로 IGCC나 CTL 합성가스 정제시스템의 경우에는 높은 고압(약 25기압)과 미세분진이 함유되어 있는 분위기에서 운전된다. 그러므로 이때 사용되는 초청정용 세라믹 집진필터는 고온, 고압 및 부식 환경에서 50 MPa 이상을 갖는 높은 강도와 내식성을 갖도록 개발되어야 하기 때문에 SiC(Silicon Carbide)가 가장 적절한 캔들 필터 소재로 적용되고 있다. 이에 따라 집진용 SiC 세라믹 캔들 필터를 개발하기 위해서는 고온에서 내산화성이 우수하고, 부피팽창에 의한 균열이 발생하지 않는 무기결합재의 선정 및 이를 통한 소재의 특성 최적화가 가장 중요한 부분이라 할 수 있다. 본 연구에서는 IGCC나 CTL 공정에 적용하기 위한 SiC 캔들 필터 소재 개발을 위해 래밍성형 공정으로 1m급의 탄화규소 캔들 필터 시작품을 제작하여 SiC 출발입자 크기와 무기계 결합재인 스트론튬 카보네이트의 첨가량 변화에 따른 필터 소재의 특성 평가를 수행하였다.

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Effect of CGS Fine Aggregate on the Resistance to Sulfate Attack in Concrete (CGS 잔골재를 사용한 콘크리트의 황산염 침투 저항성에 미치는 영향)

  • Han, Jun-Hui;Kim, Su-Hoo;Beak, Sung-Jin;Kim, Jong;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.179-180
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    • 2022
  • In this study, analyzed the effect of using CGS before and after the pre-treatment process as fine aggregate on the resistance to sulfate attack in concrete. As a result of the analysis, Although it showed a similar tendency to Plain (CS100), it is judged that it is necessary to analyze the resistance to sulfate attack due to the increase in immersion periods such as 180 days and 365 days.

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A study on Ash size and its distribution on cleaning of ceramic candle filter (세라믹캔들필터 집진 전후 Ash의 크기 및 분포에 관한 연구)

  • Jeong, Jin-Do;Lee, Jung-Beom;Kim, Jong-Yeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.5
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    • pp.1639-1648
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    • 1996
  • Protection of gas turbine blade from its erosion and abrasion at high temperature and pressure is the first goal to cleanup the hot gas upstream for IGCC and PFBC. Ceramic filters represent an attractive technology for particle removal at high temperature and high pressure condition. They have demonstrated being a good system for improvement of thermal efficiency and reduction of effluent pollutants in advanced coal-based power systems such as IGCC and PFBC. Ceramic filter elements currently being developed were evaluated in the previous paper. In this paper, we measured the ash size and distribution on cleaning of ceramic candle filter. The results are as follows : in this experimental range, ceramic candle filter was shown to be fully adequate for the removal process of dust under high temperature and pressure. Also filtration efficiency of ceramic candle filter was higher than 98% compared with the regulation limit of particle size in gas turbine inlet.

Thermal Performance Analysis of Combined Power Plant Using Coal Gas - Development of the Steady-state Model - (석탄가스를 사용하는 복합발전 플랜트의 열성능 해석 -정상상태 성능해석 모델 개발-)

  • 김종진;박명호;안달홍;김남호;송규소;김종영
    • Journal of Energy Engineering
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    • v.5 no.1
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    • pp.8-18
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    • 1996
  • As a part of comprehensive IGCC process simulation, the thermal performance analysis was performed for coal gas firing combined power plant. The combined cycle analyzed consisted of il Texaco gasifier and a low temperature gas cleanup system for the gasification block and a GE 7FA gas turbine, a HRSG and steam turbine for the power block. A steady state simulator called ASPEN(Advanced System for Process Engineering) code was used to simulate IGCC processes. Composed IGCC configuration included air integration between ASU and gas turbine and steam integration between gasifier, gas clean up and steam turbine. The results showed 20% increase in terms of gas turbine power output(MWe) comparing with natural gas case based on same heat input. The results were compared with other study results which Bechtel Canada Inc. performed for Nova Scotia power plant in 1991 and the consistency was identified within two studies. As a result, the analysing method used in this study is verified as a sound tool for commercial IGCC process evaluation.

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Process Model for the Coal Gasification System (석탄가스화 시스템 공정모델에 관한 연구)

  • Kim, Su-Wan;Kim, Hyung-Taek;Lee, Chan
    • Journal of Energy Engineering
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    • v.4 no.2
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    • pp.253-260
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    • 1995
  • 본 연구는 현재 아주대학교 구내에 건설중인 3T/D 석탄가스화 실증실험장치의 엔지니어링 설계자료 및 실험장치 각 부분의 사양을 종합화하여 최적의 설계조건을 도출하고 향후 스케일 업에 따른 장치변화 및 관련변수를 예측할 수 있는 공정모델을 개발하는데 그 목적이 있다. 모델은 3T/D 석탄가스화 장치와 같이 가스화기부분, 산화제 및 연료의 주입부분, 생성가스의 냉각부, 가스화기 예열부분 및 회분처리부로 구성된다. 개발된 모델에 의해 부분별 대체가능성을 평가하여 최적 조합형태를 제시하였고 결과의 타당성을 입증하기 위해 실제 플랜트의 설계자료와 프로그램에 의한 결과를 비교하였다. 또한 스케일 업 결과 변화폭이 가장 큰 부분은 냉각기의 길이가 냉각수 유입량 증대에 따라 급겨히 변화되어 냉각수 유입을 위한 냉각수 분산장치의 교체가 필요한 것으로 판단되었다.

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Influence of $CO_2$ Removal on the Performance of IGCC plant (IGCC 플랜트에서 $CO_2$ 제거가 성능에 미치는 영향)

  • Cha, Kyu-Sang;Kim, Young-Sik;Lee, Jong-Jun;Kim, Tong-Seop;Sohn, Jeong-Lak;Joo, Young-Jin
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.242-245
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    • 2008
  • In the power generation industry, various efforts are needed to cope with tightening regulation on carbon dioxide emission. Integrated gasification combined cycle (IGCC) is a relatively environment friendly power generation method using coal. Moreover, pre-combustion $CO_2$ removal is possible in the IGCC system. Therefore, much effort is being made to develop advanced IGCC systems. However, removal of $CO_2$ may affect the system performance and operation through reduction of fuel gas supplied to the gas turbine. This study predicts system performance change due to $CO_2$ capture by pre-combustion process from the normal IGCC performance without $CO_2$ capture and presents results of design parametric analysis.

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