• Design & Manufacturing
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• 제2권6호
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• pp.7-10
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• 2008

Injection-stretch blowing system for preform has been developed in this study. The preforms for injection blow molding and injection stretch blow molding are being manufactured by injection molding. However it contains gate mark that affects the bottom crack in the PET bottle. The compression molded preform does not contain gate mark, thus the appearance quality of bottle has been increased and the residual stress near gate(bottom of the bottle) has been reduced. The thickness distributions, haze, and transmittance are well accepted for the preform. Also, flow characteristics of the resin between a core and cavity could be analyzed through computer simulation.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1609-1612
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• 2005

The effects of injection molding conditions on the uniformity and brightness of light guide plate(LGP) with micro-patterns were investigated in the present study. An injection molding system for stampers with mirco-pattern was designed and manufactured to perform experiment. Variations of injection molding speed, mold and melt temperature for LGP were considered in this work. Also, injection molding characteristics of LGP were investigated by numerical analysis using plastic injection molding commercial code. It was shown that injection molding conditions such as injection speed, melt temperature and mold temperature can have an effect on the uniformity and brightness of light guide plate.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2009년도 추계학술대회 논문집
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• pp.389-390
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• 2009

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.357-358
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• 2006

Importance of using an injection molding analysis has been increased. However the application of it has not been increased because the results of analysis do not sometime match to practical molding. Therefore, the difference of flow analysis and practical molding should be decreased. This study presents reasons of the difference for the location of weld-line in the flow analysis and practical molding on automobile bumper molding.

• Design & Manufacturing
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• 제8권2호
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• pp.1-6
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• 2014

The narrow-pitched connectors are of interest for small-scale devices such as smart phones because of theirs caling. We conducted an injection molding analysis and a warp analysis for 0.3mm and 0.5mm pitch FPC connectors. We obtained a volumetric shrinkage of 4.344%, a clamping force of 0.2529 tonne, a maximum injection pressure of 76.3 MPa as optimized molding conditions for the 0.3mm pitch FPC connector. We found that, compared with the traditional injection molding technique, the injection molding for narrow-pitched connectors comes with distinct features like low clamping force, high injection molding pressure, and narrow gate size. Adding to the optimization analysis, the deflection of 0.5mm pitch FPC connector was analyzed as well. A maximum deflection of 0.053mm was calculated, which the actual deflection of 0.062mm was compared to. The results deduced a relative error of 17%. We conclude that the deflection analysis along with the optimization analysis can be used as an effective tool to predict the behavior of narrow-pitch connectors although the relative error may need to improve.

• Elastomers and Composites
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• 제56권3호
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• pp.164-171
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• 2021

Due to the problem of environmental pollution by plastics, it is necessary to decrease their consumption. In the case of PET bottles, it is essential to reduce the thickness of the bottle for the reduction of plastic used. For manufacturing PET bottles with reduced thickness, it is a prerequisite to design a preform with reduced thickness and study its molding capability. In this study, the injection molding capability was investigated after reducing the body thickness of the preform to 15% and 20%, respectively, for the two preform models currently in use. Injection molding analysis was performed on the existing models and on the models for reduced weight, under the molding conditions of the existing models. Using the computed results, temperature distribution, pressure distribution, deformation and clamping force were compared. Based on the analysis, the injection conditions of the preform model with less thickness were discussed.

• 대한기계학회논문집A
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• 제37권1호
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• pp.39-46
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• 2013

본 논문의 목적은 사출압축성형을 적용하여 13 메가 픽셀을 갖는 휴대폰 카메라용 플라스틱 비구면 렌즈를 개발하는데 있다. 사출압축성형 실험을 위하여 이동 가능한 상부 형판과 4 개의 스프링을 사용하여 금형이 제작되었다. 두께비 2를 갖는 비구면 렌즈를 대상으로 캐비티 충전 실험을 수행한 결과, 일반 사출성형에서는 웰드라인이 발생하였으나, 0.3mm의 압축스트로크가 적용된 사출압축성형에서는 웰드라인이 발생하지 않았다. 또한 미성형 실험을 통하여 얻은 충전패턴은 해석결과와 잘 일치하였다. 복굴절은 압축스트로크가 증가함에 따라 감소하였으며, 사출압축성형에서 발생한 복굴절은 일반 사출성형에 의한 값에 비하여 매우 낮고 균일한 분포를 나타냈다. 그리고 4 장의 플라스틱 렌즈로 구성된 조립체의 평균 복굴절은 장착되는 렌즈의 방향에 의하여 크게 영향을 받았다.

• Design & Manufacturing
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• 제8권1호
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• pp.1-4
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• 2014

Large injection molds commonly have molding defects such as flashes and variation of product thickness. In this study, we conducted injection molding CAE analysis to find out the cavity pressure and structural analysis to find out mold deflection as input load conditions injection pressure obtained from injection molding analysis. As the results from CAE analysis, we found which element is the most effective on the mold deflection and we suggested a mold design to minimize the mold deflection.

• 한국금형공학회:학술대회논문집
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• 한국금형공학회 2008년도 하계 학술대회
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• pp.99-102
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• 2008

Large injection molds commonly have molding defects such as flashes and variation of product thickness. In this study, we conducted injection molding CAE analysis to find out the cavity pressure and structural analysis to find out mold deflection as input load conditions injection pressure obtained from injection molding analysis. As the results from CAE analysis, we found which element is the most effective on the mold deflection and we suggested a mold design to minimize the mold deflection.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1416-1419
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• 2005

Design and manufacturing of plastic injection mold with cavity pressure/temperature sensors were performed in the present study for tensile test specimen. Standards of mold-base and tensile test specimen were used to design an injection molding system. Cavity pressure and temperature sensors were placed on the side of fixed platen of injection mold machine to prevent them from external impact damage. Injection molding experiments with variations of injection speed and melt temperature were performed and polycarbonate tensile specimens were prepared for the tensile test. It was shown that injection molding processing parameters can have effect on the mechanical properties of the plastic injection molded part.